Rapid, versatile, and reliable metrology for multi-layer transition metal dichalcogenide thin films using atomic force microscopy to investigate surface grain distributions

A A. Tonon (Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,) A A. Gupta E E. Di Russo (Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,) B B. Sheehan (Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,) P P. Metaxa (Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,) A A. Arifutzzaman (Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,) J J. Connolly (Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,) J J. Lin I I. Povey (Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,) F F. Sgarbossa (Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,) D D. De Salvador (Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,) E E. Napolitani (Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,) R R. Duffy (Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,)

Abstract

Molybdenum disulfide (MoS2) has garnered significant attention among 2D materials, demonstrating great potential for electronics and optoelectronics. Although numerous growth techniques have been explored, a definitive solution for large-area film fabrication remains elusive. Moreover, comparing thin films obtained through different techniques is not straightforward. Particularly, analyzing grain size across samples is challenging, making it difficult to clearly correlate growth conditions with the resulting crystal structure. In this Letter, we developed an approach based on atomic force microscopy (AFM) morphology measurements to analyze nanograins in large-area thin films obtained through relevant growth techniques such as chemical vapor deposition and sputter deposition followed by pulsed laser annealing. To address the challenges in comparing thin films grown by different methods, we propose a robust approach based on statistical grain analysis. By combining well-established investigation tools, such as AFM, with advanced watershed-segmentation algorithms, we demonstrate a reliable method for identifying grains and grain boundaries. This approach allows for a robust and quantitative comparison of film morphology across different growth conditions, providing a crucial benchmark for evaluating and differentiating various growth methods.

Article Details

Volume / Issue Vol. 127, Issue 12
Published September 22, 2025
ISSN 0003-6951
Publisher American Institute of Physics

Journal Info

Applied Physics Letters

American Institute of Physics

ISSN: 0003-6951 Physical Sciences

Authors (13)

A

A. Tonon

Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,

A

A. Gupta

E

E. Di Russo

Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,

B

B. Sheehan

Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,

P

P. Metaxa

Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,

A

A. Arifutzzaman

Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,

J

J. Connolly

Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,

J

J. Lin

I

I. Povey

Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,

F

F. Sgarbossa

Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,

D

D. De Salvador

Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,

E

E. Napolitani

Dipartimento di Fisica e Astronomia, Università Degli Studi di Padova 1 , via Marzolo 8, Padova 35131,

R

R. Duffy

Tyndall National Institute, University College Cork 2 , Lee Maltings, Cork T12 R5CP,