<i>In situ</i> alloyed zinc–copper layer accelerates Zn ion migration for highly reversible Zn anodes

H Hang Lei X Xincheng Zhou (Hubei Provincial Collaborative Innovation Center for New Energy Microgrid, College of Electrical Engineering & New Energy, China Three Gorges University 1 , Yichang 443002, Hubei,) Z Zhiheng Chen J Junpeng Xie (Guangdong‐Hong Kong Joint Laboratory for Carbon Neutrality Jiangmen Laboratory of Carbon Science and Technology Jiangmen Guangdong Province 529199 China) W Wenbiao Zhang (Guangdong Provincial Key Lab of Green Chemical Product Technology, School of Chemistry and Chemical Engineering) Z Zilong Wang D Ding Luo J Jin Cao (Tianjin University of Technology , , ,) X Xuelin Yang W Wenjie Mai (Siyuan Laboratory, Guangdong Provincial Engineering Technology Research Center of Vacuum Coating Technologies and New Energy Materials, Department of Physics, College of Physics &amp; Optoelectronic Engineering Jinan University Guangzhou China)

Abstract

Aqueous zinc-ion batteries (AZIBs) have garnered significant attention, but several obstacles associated with zinc anodes impede the advancement of AZIBs. Constructing protective coatings on Zn anodes is a promising strategy to curb zinc dendrite growth and side reactions, yet current techniques remain complex and inefficient. Herein, the in situ alloyed method is employed to generate a CuZn protective interface for a highly reversible Zn metal anode (60CuZn@Zn). Systematic characterization and theoretical calculations have elucidated that the protective layer is likely to effectively suppress the proliferation of zinc dendrites, accelerate the migration of zinc ions, and ameliorate interfacial side reactions. In addition, the optimized coating effectively modulates the interfacial electric field distribution, facilitates uniform nucleation of zinc crystals, and reduces the charge transfer resistance, thereby enhancing the electrochemical performance of the AZIBs. Consequently, the 60CuZn@Zn anode demonstrates an extended cycling life of over 2800 h at 1 mA cm−2/1 mAh cm−2 and maintains prolonged stability exceeding 1200 h even at a high current density of 10 mA cm−2/1 mAh cm−2. This work presents an accessible, cost-effective approach to fabricating protective coatings for engineering highly reversible zinc anode protective layers.

Article Details

Volume / Issue Vol. 126, Issue 25
Published June 23, 2025
ISSN 0003-6951
Publisher American Institute of Physics

Journal Info

Applied Physics Letters

American Institute of Physics

ISSN: 0003-6951 Physical Sciences

Authors (10)

H

Hang Lei

X

Xincheng Zhou

Hubei Provincial Collaborative Innovation Center for New Energy Microgrid, College of Electrical Engineering & New Energy, China Three Gorges University 1 , Yichang 443002, Hubei,

Z

Zhiheng Chen

J

Junpeng Xie

Guangdong‐Hong Kong Joint Laboratory for Carbon Neutrality Jiangmen Laboratory of Carbon Science and Technology Jiangmen Guangdong Province 529199 China

W

Wenbiao Zhang

Guangdong Provincial Key Lab of Green Chemical Product Technology, School of Chemistry and Chemical Engineering

Z

Zilong Wang

D

Ding Luo

J

Jin Cao

Tianjin University of Technology , , ,

X

Xuelin Yang

W

Wenjie Mai

Siyuan Laboratory, Guangdong Provincial Engineering Technology Research Center of Vacuum Coating Technologies and New Energy Materials, Department of Physics, College of Physics &amp; Optoelectronic Engineering Jinan University Guangzhou China