Compound semiconductor direct wafer bonding by crystal heterogeneous integration

K Keith Markham (Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,) J Justin F. Melkun (Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,) M Mohammad Rabbani (Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,) C Chris R. Winkler (Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,) B Brian Little (Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,) D Dennis C. DeFevere (Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,) D Dave A. Vanderwater (Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,) F Fred Kish (Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,)

Abstract

Crystal heterogeneous integration (CHI) is a technique that enables the direct (semiconductor-to-semiconductor) fusion of high-quality interfaces between both homogeneous and heterogeneous compound semiconductor materials without interposing adhesion layers. Uniquely, CHI enables the integration of hydride and metalorganic sources into the bonding ambient with the ability to independently control wafer contact, force, and temperature in the bonding process, providing the capability to overcome challenging materials integration issues for a wide range of compound semiconductors. We demonstrate the advantages of CHI for direct bonding GaN with both native GaN substrates and GaN films on heterogeneous substrates (Al2O3 and Si).

Article Details

Volume / Issue Vol. 127, Issue 25
Published December 22, 2025
ISSN 0003-6951
Publisher American Institute of Physics

Journal Info

Applied Physics Letters

American Institute of Physics

ISSN: 0003-6951 Physical Sciences

Authors (8)

K

Keith Markham

Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,

J

Justin F. Melkun

Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,

M

Mohammad Rabbani

Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,

C

Chris R. Winkler

Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,

B

Brian Little

Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,

D

Dennis C. DeFevere

Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,

D

Dave A. Vanderwater

Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,

F

Fred Kish

Department of Electrical and Computer Engineering, North Carolina State University , Raleigh, North Carolina 27606,