Water Management Using Massively Produced Calcium Carbonate for Pilot‐Scale CO <sub>2</sub> Electrolysis

Y Yuan Zhong Y Yu Cui (Anhui Engineering Research Center of Carbon Neutrality, College of Chemistry and Materials Science) J Junbo Zhang X Xin Wang X Xuecheng Guo (Hefei National Research Center for Physical Sciences at the Microscale School of Chemistry and Materials Science National Synchrotron Radiation Laboratory Department of Environmental Science and Engineering School of Nuclear Science and Technology University of Science and Technology of China Hefei Anhui China) Q Qianqi Shi (Hefei National Research Center for Physical Sciences at the Microscale School of Chemistry and Materials Science National Synchrotron Radiation Laboratory Department of Environmental Science and Engineering School of Nuclear Science and Technology University of Science and Technology of China Hefei Anhui China) C Canyu Hu (Hefei National Research Center for Physical Sciences at the Microscale, Key Laboratory of Precision and Intelligent Chemistry, School of Chemistry and Materials Science, National Synchrotron Radiation Laboratory, School of Nuclear Science and Technology) K Kun Zhou (Key Laboratory of Animal Virology, Ministry of Agricultural and Rural Affairs of China and Zhejiang Provincial Engineering Research Center of Animal Biological Products, Department of Veterinary Medicine, Zhejiang University College of Animal Sciences) M Mingjun Shao (Anhui Conch Group Co., Ltd. Wuhu Anhui China) W Wenqi Nie (Anhui Conch Group Co., Ltd. Wuhu Anhui China) L Linhua Chu (Anhui Conch Group Co., Ltd. Wuhu Anhui China) N Ning Zhang W Wenqing Zhang (Academy for Advanced Interdisciplinary Studies & Department of Materials Science and Engineering, Guangdong Provincial Key Laboratory of Computational Science and Material Design) H Hengjie Liu (National Synchrotron Radiation Laboratory, State Key Laboratory of Precision and Intelligent Chemistry) R Ran Long (Hefei National Research Center for Physical Sciences at the Microscale, Key Laboratory of Precision and Intelligent Chemistry, School of Chemistry and Materials Science, National Synchrotron Radiation Laboratory, School of Nuclear Science and Technology) Y Yujie Xiong (State Key Laboratory of Advanced Glass Materials, Anhui Engineering Research Center of Carbon Neutrality, The Key Laboratory of Functional Molecular Solids, Ministry of Education, Anhui Laboratory of Molecular-Based Materials, College of Chemistry and Materials Science)

Abstract

ABSTRACT The performance of scalable, catholyte‐free membrane electrode assemblies (MEAs) is restricted by insufficient interfacial water and proton supply. Here, we present a general strategy for constructing an ideal proton‐feeding microenvironment based on calcium carbonate (CaCO 3 ), an earth‐abundant mineral. Using in situ spectroscopy and theoretical simulations, we reveal that the uniquely hydrophilic surface of CaCO 3 selectively enriches and stabilizes the more mobile and reactive liquid‐like water molecules (2‐HB·H 2 O), thereby establishing an efficient proton highway near the electrode. This enables metal‐loaded CaCO 3 (M/CaCO 3 , M = Zn, and Cu) catalysts to achieve exceptional performance at industrial‐relevant current densities. Crucially, we demonstrate that the catalyst can be synthesized on a kilogram scale directly from unpurified cement plant flue gas. This catalyst enables high‐rate CO 2 conversion to C 2+ (FE C2+ 77.97%) or syngas (19 L h − 1 ; the CO/H 2 ratio ∼2) in a 100 cm 2 electrolyzer stack. This work establishes a general paradigm for using natural minerals to manipulate interfacial water dynamics for industrial electrocatalysis.

Article Details

Volume / Issue Vol. 38, Issue 12
Published February 01, 2026
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (16)

Y

Yuan Zhong

Y

Yu Cui

Anhui Engineering Research Center of Carbon Neutrality, College of Chemistry and Materials Science

J

Junbo Zhang

X

Xin Wang

X

Xuecheng Guo

Hefei National Research Center for Physical Sciences at the Microscale School of Chemistry and Materials Science National Synchrotron Radiation Laboratory Department of Environmental Science and Engineering School of Nuclear Science and Technology University of Science and Technology of China Hefei Anhui China

Q

Qianqi Shi

Hefei National Research Center for Physical Sciences at the Microscale School of Chemistry and Materials Science National Synchrotron Radiation Laboratory Department of Environmental Science and Engineering School of Nuclear Science and Technology University of Science and Technology of China Hefei Anhui China

C

Canyu Hu

Hefei National Research Center for Physical Sciences at the Microscale, Key Laboratory of Precision and Intelligent Chemistry, School of Chemistry and Materials Science, National Synchrotron Radiation Laboratory, School of Nuclear Science and Technology

K

Kun Zhou

Key Laboratory of Animal Virology, Ministry of Agricultural and Rural Affairs of China and Zhejiang Provincial Engineering Research Center of Animal Biological Products, Department of Veterinary Medicine, Zhejiang University College of Animal Sciences

M

Mingjun Shao

Anhui Conch Group Co., Ltd. Wuhu Anhui China

W

Wenqi Nie

Anhui Conch Group Co., Ltd. Wuhu Anhui China

L

Linhua Chu

Anhui Conch Group Co., Ltd. Wuhu Anhui China

N

Ning Zhang

W

Wenqing Zhang

Academy for Advanced Interdisciplinary Studies & Department of Materials Science and Engineering, Guangdong Provincial Key Laboratory of Computational Science and Material Design

H

Hengjie Liu

National Synchrotron Radiation Laboratory, State Key Laboratory of Precision and Intelligent Chemistry

R

Ran Long

Hefei National Research Center for Physical Sciences at the Microscale, Key Laboratory of Precision and Intelligent Chemistry, School of Chemistry and Materials Science, National Synchrotron Radiation Laboratory, School of Nuclear Science and Technology

Y

Yujie Xiong

State Key Laboratory of Advanced Glass Materials, Anhui Engineering Research Center of Carbon Neutrality, The Key Laboratory of Functional Molecular Solids, Ministry of Education, Anhui Laboratory of Molecular-Based Materials, College of Chemistry and Materials Science