Ultrathin Polymer Electrolyte With Fast Ion Transport and Stable Interface for Practical Solid‐state Lithium Metal Batteries

S Shuixin Xia X Xiangfeng Zhang (School of Materials and Chemistry University of Shanghai for Science and Technology Shanghai 200093 China) Z Zongyan Jiang (School of Materials and Chemistry University of Shanghai for Science and Technology Shanghai 200093 China) X Xiaoyan Wu J Jodie A. Yuwono (School of Chemical Engineering, Faculty of Sciences, Engineering and Technology) C Chenrui Li C Cheng Wang G Gemeng Liang (The University of Adelaide , , ,) M Mingnan Li (School of Chemical Engineering The University of Adelaide Adelaide SA 5005 Australia) F Fangli Zhang Y Yi Yu Y Yong Jiang J Jianfeng Mao (School of Chemical Engineering & Advanced Materials) S Shiyou Zheng (School of Materials and Chemistry University of Shanghai for Science and Technology Shanghai 200093 China) Z Zaiping Guo (Department of Materials Science and Engineering)

Abstract

Abstract Ultrathin solid‐polymer‐electrolytes (SPEs) are the most promising alternative substituting for the conventional liquid electrolyte to enable high‐energy‐density, safe lithium‐metal‐batteries (LMBs). Nevertheless, developing ultrathin SPEs with both high ionic conductivity, and strong Li dendrite retardant is still a significant challenge. Here a scalable fabrication of high‐performance ultrathin (≈7.8 µm) polycarbonate‐based electrolyte (UPCE) is proposed via electrolyte structural engineering, phase separation‐derived poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVH) porous scaffold, without use of additional liquid additives. The rational electrolyte structural modulation with 1‐fluoro‐4‐(1‐methylethenyl)benzene (FMB) enables a weakened Li + ‐polymer interaction due to weak Li + solvation with fluorine, benzene ring, facilitates the formation of LiF‐rich solid‐electrolyte‐interphase on Li metal surface. As a result, the designed UPCE delivers a high ionic conductivity of 4.8 × 10 −4 S cm −1 , an ultrahigh critical current density of 11.5 mA cm −2 at 25 °C. The solid‐state Li symmetric cell attains unprecedented ultralong cycling over 6000 h at 0.5 mA cm −2 . Furthermore, the Li|LiCoO 2 cell cycles stably over 1500 cycles at a high operating voltage of 4.5 V, and the pouch cell can achieve a high energy density of 495 Wh kg −1 excluding the packaging. This work offers a new pathway inspiring efforts to commercialize ultrathin SPEs for high‐energy solid‐state LMBs.

Article Details

Volume / Issue Vol. 37, Issue 38
Published September 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (15)

S

Shuixin Xia

X

Xiangfeng Zhang

School of Materials and Chemistry University of Shanghai for Science and Technology Shanghai 200093 China

Z

Zongyan Jiang

School of Materials and Chemistry University of Shanghai for Science and Technology Shanghai 200093 China

X

Xiaoyan Wu

J

Jodie A. Yuwono

School of Chemical Engineering, Faculty of Sciences, Engineering and Technology

C

Chenrui Li

C

Cheng Wang

G

Gemeng Liang

The University of Adelaide , , ,

M

Mingnan Li

School of Chemical Engineering The University of Adelaide Adelaide SA 5005 Australia

F

Fangli Zhang

Y

Yi Yu

Y

Yong Jiang

J

Jianfeng Mao

School of Chemical Engineering & Advanced Materials

S

Shiyou Zheng

School of Materials and Chemistry University of Shanghai for Science and Technology Shanghai 200093 China

Z

Zaiping Guo

Department of Materials Science and Engineering