Ultrahigh Specific Strength by Bayesian Optimization of Carbon Nanolattices

P Peter Serles (Department of Mechanical and Industrial Engineering University of Toronto Toronto ON M5S 3G8 Canada) J Jinwook Yeo M Michel Haché (Department of Materials Science and Engineering University of Toronto 184 College St Toronto M5S 3E4 Canada) P Pedro Guerra Demingos (Department of Materials Science and Engineering University of Toronto 184 College St Toronto M5S 3E4 Canada) J Jonathan Kong (Department of Materials Science and Engineering University of Toronto 184 College St Toronto M5S 3E4 Canada) P Pascal Kiefer (Institute of Applied Physics Karlsruhe Institute of Technology Kaiserstraße 12 76131 Karlsruhe Germany) S Somayajulu Dhulipala (Department of Mechanical Engineering Massachusetts Institute of Technology 77 Massachusetts Ave. Cambridge 02139 USA) B Boran Kumral K Katherine Jia (Department of Mechanical & Industrial Engineering University of Toronto 5 King's College Road Toronto M5S 3G8 Canada) S Shuo Yang (Department of Polymer Science & Engineering, State Key Laboratory of Analytical Chemistry for Life Science, MOE Key Laboratory of High Performance Polymer Materials and Technology, School of Chemistry) T Tianjie Feng (Department of Chemical Engineering & Applied Chemistry University of Toronto 200 College St Toronto M5S 3E5 Canada) C Charles Jia (Department of Chemical Engineering & Applied Chemistry University of Toronto 200 College St Toronto M5S 3E5 Canada) P Pulickel M. Ajayan C Carlos M. Portela (Department of Mechanical Engineering, Massachusetts Institute of Technology) M Martin Wegener J Jane Howe (Department of Materials Science and Engineering University of Toronto 184 College St Toronto M5S 3E4 Canada) C Chandra Veer Singh (Department of Materials Science and Engineering) Y Yu Zou S Seunghwa Ryu T Tobin Filleter

Abstract

AbstractNanoarchitected materials are at the frontier of metamaterial design and have set the benchmark for mechanical performance in several contemporary applications. However, traditional nanoarchitected designs with conventional topologies exhibit poor stress distributions and induce premature nodal failure. Here, using multi‐objective Bayesian optimization and two‐photon polymerization, optimized carbon nanolattices with an exceptional specific strength of 2.03 MPa m3 kg−1 at low densities <215 kg m−3 are created. Generative design optimization provides experimental improvements in strength and Young's modulus by as much as 118% and 68%, respectively, at equivalent densities with entirely different lattice failure responses. Additionally, the reduction of nanolattice strut diameters to 300 nm produces a unique high‐strength carbon with a pyrolysis‐induced atomic gradient of 94% sp2 aromatic carbon and low oxygen impurities. Using multi‐focus multi‐photon polymerization, a millimeter‐scalable metamaterial consisting of 18.75 million lattice cells with nanometer dimensions is demonstrated. Combining Bayesian optimized designs and nanoarchitected pyrolyzed carbon, the optimal nanostructures exhibit the strength of carbon steel at the density of Styrofoam offering unparalleled capabilities in light‐weighting, fuel reduction, and contemporary design applications.

Article Details

Volume / Issue Vol. 37, Issue 14
Published April 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (20)

P

Peter Serles

Department of Mechanical and Industrial Engineering University of Toronto Toronto ON M5S 3G8 Canada

J

Jinwook Yeo

M

Michel Haché

Department of Materials Science and Engineering University of Toronto 184 College St Toronto M5S 3E4 Canada

P

Pedro Guerra Demingos

Department of Materials Science and Engineering University of Toronto 184 College St Toronto M5S 3E4 Canada

J

Jonathan Kong

Department of Materials Science and Engineering University of Toronto 184 College St Toronto M5S 3E4 Canada

P

Pascal Kiefer

Institute of Applied Physics Karlsruhe Institute of Technology Kaiserstraße 12 76131 Karlsruhe Germany

S

Somayajulu Dhulipala

Department of Mechanical Engineering Massachusetts Institute of Technology 77 Massachusetts Ave. Cambridge 02139 USA

B

Boran Kumral

K

Katherine Jia

Department of Mechanical & Industrial Engineering University of Toronto 5 King's College Road Toronto M5S 3G8 Canada

S

Shuo Yang

Department of Polymer Science & Engineering, State Key Laboratory of Analytical Chemistry for Life Science, MOE Key Laboratory of High Performance Polymer Materials and Technology, School of Chemistry

T

Tianjie Feng

Department of Chemical Engineering & Applied Chemistry University of Toronto 200 College St Toronto M5S 3E5 Canada

C

Charles Jia

Department of Chemical Engineering & Applied Chemistry University of Toronto 200 College St Toronto M5S 3E5 Canada

P

Pulickel M. Ajayan

C

Carlos M. Portela

Department of Mechanical Engineering, Massachusetts Institute of Technology

M

Martin Wegener

J

Jane Howe

Department of Materials Science and Engineering University of Toronto 184 College St Toronto M5S 3E4 Canada

C

Chandra Veer Singh

Department of Materials Science and Engineering

Y

Yu Zou

S

Seunghwa Ryu

T

Tobin Filleter