Strong Stabilization of Co Nanoparticles by CeO <sub>2‐x</sub> Clusters in Inverse CeO <sub>x</sub> /Co Catalysts for Enhanced CO <sub>2</sub> Methanation

Y Yu Gao V Valery Muravev (Laboratory of Inorganic Materials and Catalysis Department of Chemical Engineering and Chemistry Eindhoven University of Technology Eindhoven 5600 MB The Netherlands) Y Yonghui Fan (Laboratory of Inorganic Materials and Catalysis, Department of Chemical Engineering and Chemistry) H Hao Zhang J Jorden Wagemakers (Laboratory of Inorganic Materials and Catalysis Department of Chemical Engineering and Chemistry Eindhoven University of Technology Eindhoven 5600 MB The Netherlands) A Alexander Parastaev (Laboratory of Inorganic Materials and Catalysis Department of Chemical Engineering and Chemistry Eindhoven University of Technology Eindhoven 5600 MB The Netherlands) N Nikolay Kosinov (Laboratory of Inorganic Materials and Catalysis, Department of Chemical Engineering and Chemistry) E Emiel J. M. Hensen (Laboratory of Inorganic Materials and Catalysis, Department of Chemical Engineering and Chemistry)

Abstract

Abstract Inverse catalysts, where metal oxide species are dispersed over metallic nanoparticles, represent a promising class of materials for accelerating various chemical reactions. However, stabilizing metal nanoparticles with a small amount of oxide clusters remains a significant challenge, as the metallic phase tends to sinter under reaction conditions due to insufficient immobilization. In this study, flame spray pyrolysis is employed to synthesize uniformly sized inverse CeO x /Co catalysts for CO 2 methanation (Sabatier reaction). It is found that small, highly reducible CeO 2‐x clusters effectively stabilize metallic cobalt nanoparticles, thereby preventing sintering even during hydrogen reduction at 500 °C and during CO 2 hydrogenation. Detailed operando characterization demonstrates that this stabilization leads to a high density of metallic Co sites interfaced with CeO 2‐x clusters, which facilitates CO 2 activation into carbonyl (CO * ) intermediates, resulting in significantly enhanced CH 4 formation rates. Notably, an inverse CeO x /Co catalyst containing 20 mol% Ce exhibits a methanation rate an order of magnitude higher than that of a CeO 2 ‐free Co catalyst. These findings highlight the dual role of CeO 2‐x clusters in both stabilizing Co nanoparticles and enhancing catalytic performance, offering a robust strategy for improving CO 2 hydrogenation performance.

Article Details

Volume / Issue Vol. 38, Issue 2
Published January 01, 2026
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (8)

Y

Yu Gao

V

Valery Muravev

Laboratory of Inorganic Materials and Catalysis Department of Chemical Engineering and Chemistry Eindhoven University of Technology Eindhoven 5600 MB The Netherlands

Y

Yonghui Fan

Laboratory of Inorganic Materials and Catalysis, Department of Chemical Engineering and Chemistry

H

Hao Zhang

J

Jorden Wagemakers

Laboratory of Inorganic Materials and Catalysis Department of Chemical Engineering and Chemistry Eindhoven University of Technology Eindhoven 5600 MB The Netherlands

A

Alexander Parastaev

Laboratory of Inorganic Materials and Catalysis Department of Chemical Engineering and Chemistry Eindhoven University of Technology Eindhoven 5600 MB The Netherlands

N

Nikolay Kosinov

Laboratory of Inorganic Materials and Catalysis, Department of Chemical Engineering and Chemistry

E

Emiel J. M. Hensen

Laboratory of Inorganic Materials and Catalysis, Department of Chemical Engineering and Chemistry