Stiff to Soft: A Protein‐Based Buffer Layer for Improving the Long‐Term Performance of Microneedle Sensors

L Lihao Guo (Precision Research Center for Refractory Diseases Shanghai Jiao Tong University Pioneer Research Institute for Molecular and Cell Therapies Shanghai General Hospital Shanghai Jiao Tong University School of Medicine Shanghai China) Y Youbin Zheng (Hefei National Research Center for Physical Science at Microscale) S Shuxiang Xu B Bingbing Feng (Precision Research Center for Refractory Diseases Shanghai Jiao Tong University Pioneer Research Institute for Molecular and Cell Therapies Shanghai General Hospital Shanghai Jiao Tong University School of Medicine Shanghai China) K Kan Wang R Rou Huang (School of Advanced Materials and Nanotechnology Xidian University Xi'an China) G Gandong Zhou (Precision Research Center for Refractory Diseases Shanghai Jiao Tong University Pioneer Research Institute for Molecular and Cell Therapies Shanghai General Hospital Shanghai Jiao Tong University School of Medicine Shanghai China) C Chutong Liu (Precision Research Center for Refractory Diseases Shanghai Jiao Tong University Pioneer Research Institute for Molecular and Cell Therapies Shanghai General Hospital Shanghai Jiao Tong University School of Medicine Shanghai China) R Rawan Omar (Department of Chemical Engineering and Russell Berrie Nanotechnology Institute Technion‐Israel Institute of Technology Haifa Israel) D Danyao Qu (Department of Chemical Engineering and Russell Berrie Nanotechnology Institute Technion‐Israel Institute of Technology Haifa Israel) J Jinbao Li (Department of Geography, University of Hong Kong) M Min Zhang W Weiwei Wu G Guangjian Zhang L Lina Huang (Rappaport-Technion Integrated Cancer Center, The Rappaport Faculty of Medicine and Research Institute, Technion- Israel Institute of Technology) H Hossam Haick M Miaomiao Yuan

Abstract

ABSTRACT Long‐term monitoring of electrolyte dynamics is essential for managing chronic diseases. Conventional diagnostic tests are steadily evolving toward greater convenience, personalization, and accuracy, while wearable microneedle sensors offer a compelling alternative. However, their long‐term biocompatibility is hampered by the mechanical stiffness required to penetrate the skin. Here we report a crosslinking–recombination bovine serum albumin (CR‐BSA) coating that undergoes a unique stiff‐to‐soft transition, reconciling insertion capability with tissue compatibility. For Na + sensing, CR‐BSA serves as a functional buffer layer, delivering high sensitivity (70.6 µA/decade) and stability for more than 14 days, while significantly reducing inflammation and fibrosis compared with commercial Nafion coatings. CR‐BSA–coated microneedle sensors achieve reliable continuous monitoring of both acute and chronic hyponatremia and hypernatremia for over five days. This stiff‐to‐soft coating strategy overcomes a central barrier to microneedle sensor integration, advancing the prospects of long‐term, minimally invasive electrolyte monitoring for chronic disease management.

Article Details

Volume / Issue Vol. 38, Issue 15
Published March 01, 2026
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (17)

L

Lihao Guo

Precision Research Center for Refractory Diseases Shanghai Jiao Tong University Pioneer Research Institute for Molecular and Cell Therapies Shanghai General Hospital Shanghai Jiao Tong University School of Medicine Shanghai China

Y

Youbin Zheng

Hefei National Research Center for Physical Science at Microscale

S

Shuxiang Xu

B

Bingbing Feng

Precision Research Center for Refractory Diseases Shanghai Jiao Tong University Pioneer Research Institute for Molecular and Cell Therapies Shanghai General Hospital Shanghai Jiao Tong University School of Medicine Shanghai China

K

Kan Wang

R

Rou Huang

School of Advanced Materials and Nanotechnology Xidian University Xi'an China

G

Gandong Zhou

Precision Research Center for Refractory Diseases Shanghai Jiao Tong University Pioneer Research Institute for Molecular and Cell Therapies Shanghai General Hospital Shanghai Jiao Tong University School of Medicine Shanghai China

C

Chutong Liu

Precision Research Center for Refractory Diseases Shanghai Jiao Tong University Pioneer Research Institute for Molecular and Cell Therapies Shanghai General Hospital Shanghai Jiao Tong University School of Medicine Shanghai China

R

Rawan Omar

Department of Chemical Engineering and Russell Berrie Nanotechnology Institute Technion‐Israel Institute of Technology Haifa Israel

D

Danyao Qu

Department of Chemical Engineering and Russell Berrie Nanotechnology Institute Technion‐Israel Institute of Technology Haifa Israel

J

Jinbao Li

Department of Geography, University of Hong Kong

M

Min Zhang

W

Weiwei Wu

G

Guangjian Zhang

L

Lina Huang

Rappaport-Technion Integrated Cancer Center, The Rappaport Faculty of Medicine and Research Institute, Technion- Israel Institute of Technology

H

Hossam Haick

M

Miaomiao Yuan