Prelithiation of Alloy Anodes via Roll Pressing for Solid‐State Batteries

C Congcheng Wang (George W. Woodruff School of Mechanical Engineering) W Won Joon Jeong (School of Materials Science and Engineering) D Douglas Lars Nelson (School of Materials Science and Engineering) H Hari Sridhara (School of Materials Science and Engineering Georgia Institute of Technology Atlanta GA 30332 USA) S Sophia Nicolette Anderson (School of Materials Science and Engineering Georgia Institute of Technology Atlanta GA 30332 USA) M Matthew T. McDowell (School of Materials Science and Engineering)

Abstract

Abstract Solid‐state batteries with alloy‐type negative electrodes can feature enhanced energy density and safety compared to conventional Li‐ion batteries. However, diffusional Li trapping within Li alloys often causes low initial Coulombic efficiency and leads to capacity loss with cycling. Here, a general roll‐pressing prelithiation method compatible with a variety of alloy‐type negative electrodes (silicon, aluminum, tin, and multi‐phase alloys) is introduced, which is shown to improve performance in solid‐state batteries. By warm‐rolling lithium foil of controlled thickness with various alloy‐type electrodes, both slurry‐cast and foil‐type electrodes can be uniformly prelithiated via direct chemical reaction. The prelithiated electrodes exhibit enhanced specific capacity and extended cycle life in batteries with Li 6 PS 5 Cl solid‐state electrolyte. Prelithiated multi‐phase foil electrodes with a tailored interface are shown to exhibit superior cycling stability down to 2 MPa stack pressure. This prelithiation technique offers a pathway to overcome intrinsic challenges in alloy anodes for solid‐state batteries.

Article Details

Volume / Issue Vol. 37, Issue 44
Published November 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (6)

C

Congcheng Wang

George W. Woodruff School of Mechanical Engineering

W

Won Joon Jeong

School of Materials Science and Engineering

D

Douglas Lars Nelson

School of Materials Science and Engineering

H

Hari Sridhara

School of Materials Science and Engineering Georgia Institute of Technology Atlanta GA 30332 USA

S

Sophia Nicolette Anderson

School of Materials Science and Engineering Georgia Institute of Technology Atlanta GA 30332 USA

M

Matthew T. McDowell

School of Materials Science and Engineering