Polyanhydride‐Based Microparticles for Programmable Pulsatile Release of Diphtheria Toxoid (DT) for Single‐Injection Self‐Boosting Vaccines

L Linzixuan Zhang (Department of Chemical Engineering Massachusetts Institute of Technology Cambridge MA 02139 USA) R Ruiqing Xiao (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA) W Wenhao Gao (Department of Chemical Engineering) J Johnny Garcia (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA) X Xinyan Pan (Department of Biological Engineering Massachusetts Institute of Technology Cambridge MA 02139 USA) J John L. Daristotle (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA) T Timothy Forster (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA) J Jooli Han (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA) M Mehr Chaddah (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA) D Dhruv Varshney (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA) N Nandita Menon K Kevin J. McHugh (Department of Bioengineering Rice University Houston TX 77005 USA) B Benjamin J. Pedretti (Department of Chemical Engineering) J Jing Ying Yeo X Xin Yang S Sydney MacDonald (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA) R Robert Langer A Ana Jaklenec (David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA)

Abstract

AbstractVaccination remains a critical tool in preventing infectious diseases, yet its effectiveness is undermined by under‐immunization, particularly for vaccines requiring multiple doses that patients fail to complete. To address this challenge, the development of single‐injection platforms delivering self‐boosting vaccines has gained significant attention. Despite some advances, translating these platforms into clinical applications has been limited. In this study, a novel polyanhydride‐based polymeric delivery platform is introduced, designed for single‐injection self‐boosting vaccines, replacing multiple doses. Over 20 polyanhydride polymers are synthesized and screened, ultimately down selecting to 6 for in vitro studies, and 2 for in vivo studies. Using diphtheria toxoid (DT) as a model antigen, programmed pulsatile release with a narrow window is demonstrated, ideal for self‐boosting immunization. The platform effectively protects the pH‐sensitive antigen before release, achieving recovery rate of 39.7% to 89.7%. The system's tunability is further enhanced by machine learning algorithms, which accurately predict release profiles, confirmed through experimental validation. In vivo studies in a mouse model reveals that the platform induces DT‐specific antibody responses comparable to those generated by traditional multi‐dose regimens. Collectively, these findings highlight the potential of this platform to deliver various vaccines, offering a potentially promising solution to the global challenge of under‐immunization.

Article Details

Volume / Issue Vol. 37, Issue 32
Published August 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (18)

L

Linzixuan Zhang

Department of Chemical Engineering Massachusetts Institute of Technology Cambridge MA 02139 USA

R

Ruiqing Xiao

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA

W

Wenhao Gao

Department of Chemical Engineering

J

Johnny Garcia

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA

X

Xinyan Pan

Department of Biological Engineering Massachusetts Institute of Technology Cambridge MA 02139 USA

J

John L. Daristotle

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA

T

Timothy Forster

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA

J

Jooli Han

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA

M

Mehr Chaddah

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA

D

Dhruv Varshney

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA

N

Nandita Menon

K

Kevin J. McHugh

Department of Bioengineering Rice University Houston TX 77005 USA

B

Benjamin J. Pedretti

Department of Chemical Engineering

J

Jing Ying Yeo

X

Xin Yang

S

Sydney MacDonald

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA

R

Robert Langer

A

Ana Jaklenec

David H. Koch Institute for Integrative Cancer Research Massachusetts Institute of Technology Cambridge MA 02139 USA