Paintable on-skin dry electrodes with robust skin and device connection for wireless sensing and human–machine interfaces

W Wanqing Zhang (Department of Engineering Science and Mechanics, The Pennsylvania State University) X Xin Xin (Department of Engineering Science and Mechanics, The Pennsylvania State University) Y Yuqi Wang X Xianzhe Zhang (Department of Engineering Science and Mechanics, The Pennsylvania State University) S Senhao Zhang (Department of Engineering Science and Mechanics, The Pennsylvania State University) Y Yangbo Yuan (Department of Engineering Science and Mechanics, The Pennsylvania State University) S Shihao Xia (College of Information Sciences and Technology, The Pennsylvania State University) A Abu Musa Abdullah (Department of Engineering Science and Mechanics, The Pennsylvania State University) F Fatema Tuz Zohra (Department of Engineering Science and Mechanics, The Pennsylvania State University) B Bowen Li (Department of Chemistry, College of Arts and Sciences) J Jia-Yu Yang (Department of Engineering Science and Mechanics, The Pennsylvania State University) A Ankan Dutta (Department of Engineering Science and Mechanics, The Pennsylvania State University) Z Zhuo Liu A Anna Beatriz Pacheco Lima (Department of Mechanical Engineering, The Pennsylvania State University) S Su Yan (Department of Biomedical Engineering, The Pennsylvania State University) J Jun Zhong (Institute of Functional Nano and Soft Materials Laboratory (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices) C Cheng-Hsin Chuang (Institute of Medical Science and Technology, National Sun Yat-sen University, College of Medicine) H Huanyu Cheng (Department of Engineering Science and Mechanics, The Pennsylvania State University)

Abstract

Reliable and continuous electrophysiological recording is important for health monitoring and human–machine interactions. However, most existing epidermal electrodes suffer from either limited skin–electrode contact during skin deformation and sweating, or unstable connections between soft electrodes and relatively rigid data acquisition systems due to the inherent mechanical mismatch. Besides, their lack of personalization further discourages long-term use, particularly among children, adolescents, and individuals sensitive to stigma. Here, this work presents a paintable, drawn-on-skin dry electrode that forms an ultraconformal interface on hierarchically textured skin topographies with a thickness gradient to minimize interfacial stress, achieving low contact impedance (10.8 kΩ cm 2 ) and high adhesion (~963 kPa) on skin. The resulting electrodes are customizable in shape and color, transforming them from “medical devices” into playful wearable accessories, thus enhancing user compliance and long-term wearability. Moreover, the in situ paintability enables seamless integration with porous silver textile connectors, yielding an interlocked junction with a built-in modulus gradient for stable signal transmission. The versatility of this platform is demonstrated through diverse use cases, including wireless electrocardiogram monitoring during long-term complex daily activities, machine learning-enabled electromyogram for gesture recognition and robotic hand control, and through-hair electroencephalogram detection for neural response analysis. In addition, the absence of image artifact highlights its potential for multimodal MRI imaging and electrophysiology. Overall, this strategy establishes a personalized, scalable platform for next-generation electronic tattoos toward continuous healthcare and interactive bioelectronics.

Article Details

Volume / Issue Vol. 123, Issue 29
Published July 21, 2026
ISSN 0027-8424
Publisher National Academy of Sciences

Authors (18)

W

Wanqing Zhang

Department of Engineering Science and Mechanics, The Pennsylvania State University

X

Xin Xin

Department of Engineering Science and Mechanics, The Pennsylvania State University

Y

Yuqi Wang

X

Xianzhe Zhang

Department of Engineering Science and Mechanics, The Pennsylvania State University

S

Senhao Zhang

Department of Engineering Science and Mechanics, The Pennsylvania State University

Y

Yangbo Yuan

Department of Engineering Science and Mechanics, The Pennsylvania State University

S

Shihao Xia

College of Information Sciences and Technology, The Pennsylvania State University

A

Abu Musa Abdullah

Department of Engineering Science and Mechanics, The Pennsylvania State University

F

Fatema Tuz Zohra

Department of Engineering Science and Mechanics, The Pennsylvania State University

B

Bowen Li

Department of Chemistry, College of Arts and Sciences

J

Jia-Yu Yang

Department of Engineering Science and Mechanics, The Pennsylvania State University

A

Ankan Dutta

Department of Engineering Science and Mechanics, The Pennsylvania State University

Z

Zhuo Liu

A

Anna Beatriz Pacheco Lima

Department of Mechanical Engineering, The Pennsylvania State University

S

Su Yan

Department of Biomedical Engineering, The Pennsylvania State University

J

Jun Zhong

Institute of Functional Nano and Soft Materials Laboratory (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices

C

Cheng-Hsin Chuang

Institute of Medical Science and Technology, National Sun Yat-sen University, College of Medicine

H

Huanyu Cheng

Department of Engineering Science and Mechanics, The Pennsylvania State University