Paintable on-skin dry electrodes with robust skin and device connection for wireless sensing and human–machine interfaces
Abstract
Reliable and continuous electrophysiological recording is important for health monitoring and human–machine interactions. However, most existing epidermal electrodes suffer from either limited skin–electrode contact during skin deformation and sweating, or unstable connections between soft electrodes and relatively rigid data acquisition systems due to the inherent mechanical mismatch. Besides, their lack of personalization further discourages long-term use, particularly among children, adolescents, and individuals sensitive to stigma. Here, this work presents a paintable, drawn-on-skin dry electrode that forms an ultraconformal interface on hierarchically textured skin topographies with a thickness gradient to minimize interfacial stress, achieving low contact impedance (10.8 kΩ cm 2 ) and high adhesion (~963 kPa) on skin. The resulting electrodes are customizable in shape and color, transforming them from “medical devices” into playful wearable accessories, thus enhancing user compliance and long-term wearability. Moreover, the in situ paintability enables seamless integration with porous silver textile connectors, yielding an interlocked junction with a built-in modulus gradient for stable signal transmission. The versatility of this platform is demonstrated through diverse use cases, including wireless electrocardiogram monitoring during long-term complex daily activities, machine learning-enabled electromyogram for gesture recognition and robotic hand control, and through-hair electroencephalogram detection for neural response analysis. In addition, the absence of image artifact highlights its potential for multimodal MRI imaging and electrophysiology. Overall, this strategy establishes a personalized, scalable platform for next-generation electronic tattoos toward continuous healthcare and interactive bioelectronics.
Article Details
Journal Info
Proceedings of the National Academy of Sciences
National Academy of Sciences
Authors (18)
Wanqing Zhang
Department of Engineering Science and Mechanics, The Pennsylvania State University
Xin Xin
Department of Engineering Science and Mechanics, The Pennsylvania State University
Yuqi Wang
Xianzhe Zhang
Department of Engineering Science and Mechanics, The Pennsylvania State University
Senhao Zhang
Department of Engineering Science and Mechanics, The Pennsylvania State University
Yangbo Yuan
Department of Engineering Science and Mechanics, The Pennsylvania State University
Shihao Xia
College of Information Sciences and Technology, The Pennsylvania State University
Abu Musa Abdullah
Department of Engineering Science and Mechanics, The Pennsylvania State University
Fatema Tuz Zohra
Department of Engineering Science and Mechanics, The Pennsylvania State University
Bowen Li
Department of Chemistry, College of Arts and Sciences
Jia-Yu Yang
Department of Engineering Science and Mechanics, The Pennsylvania State University
Ankan Dutta
Department of Engineering Science and Mechanics, The Pennsylvania State University
Zhuo Liu
Anna Beatriz Pacheco Lima
Department of Mechanical Engineering, The Pennsylvania State University
Su Yan
Department of Biomedical Engineering, The Pennsylvania State University
Jun Zhong
Institute of Functional Nano and Soft Materials Laboratory (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices
Cheng-Hsin Chuang
Institute of Medical Science and Technology, National Sun Yat-sen University, College of Medicine
Huanyu Cheng
Department of Engineering Science and Mechanics, The Pennsylvania State University