Mechanically compliant and cost-effective 1.4Li2O-0.75ZrCl4-0.25AlCl3 solid electrolyte for all-solid-state batteries with improved cycling stability

L Lv Hu (Hefei National Research Center for Physical Sciences at the Microscale, Department of Materials Science and Engineering) Y Yaolong He D Dong Wang W Wanxia Li (State Key Laboratory of Precision and Intelligent Chemistry) J Jingming Yao (Clean Nano Energy Center, State Key Laboratory of Metastable Materials Science and Technology) X Xiaolong Zhang (State Key Laboratory of Precision and Intelligent Chemistry, Hefei National Research Center for Physical Sciences at the Microscale, School of Chemistry and Materials Science) J Jinfeng Zhu (Key Laboratory of Artificial Structures and Quantum Control, School of Physics and Astronomy) H Huaican Chen W Wen Yin Y Yanru Wang K Kejun Yan (Shenzhen Key Laboratory of Advanced Energy Storage, Department of Mechanical and Energy Engineering) J Jinzhu Wang (Hefei National Research Center for Physical Sciences at the Microscale, Department of Materials Science and Engineering) H Hui Li F Fang Chen (Hefei National Research Center for Physical Sciences at the Microscale, Department of Materials Science and Engineering) Y Yating Liu (The State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science) J Junqi Lai Q Qi Chen J Jie Ma S Shuhong Jiao (State Key Laboratory of Precision and Intelligent Chemistry) G Guorui Wang S Siqi Shi L Liwei Chen (School of Chemistry and Chemical, In situ Center for Physical Science) J Jianyu Huang (Clean Nano Energy Center, State Key Laboratory of Metastable Materials Science and Technology) C Cheng Ma

Abstract

Abstract Although Li-ion conductivity has been the primary focus during decades of solid-electrolyte research, the mechanical compliance is equally important. For most state-of-the-art solid electrolytes, the mechanical compliance is characterized by the hardness above 1 GPa and Young’s modulus above 15 GPa. Here, we report a particularly compliant solid electrolyte, 1.4Li 2 O-0.75ZrCl 4 -0.25AlCl 3 , whose hardness and Young’s modulus reach 0.22 and 1.41 GPa, respectively. Meanwhile, it shows an ionic conductivity of 2.55 mS cm −1 at 25 °C and an estimated cost of $43.70 L −1 , considerably lower than that of the Li 2 ZrCl 6 solid electrolyte known for cost-effectiveness ($140.01 L −1 ). The improved mechanical compliance and fast Li-ion transport in 1.4Li 2 O-0.75ZrCl 4 -0.25AlCl 3 enable decent cell performance. With high positive electrode active material loading above 20 mg cm −2 , these two types of cells achieve areal capacities of 3.62 mAh cm −2 (85.78% capacity retention) and 3.92 mAh cm −2 (90.11% capacity retention), respectively, after 100 cycles under 0.1 C at 25 °C. The simultaneous achievement of highly competitive mechanical compliance, Li-ion conductivity, and cost-effectiveness in 1.4Li 2 O-0.75ZrCl 4 -0.25AlCl 3 have the potential to pave the way for the realization of commercial, practical all-solid-state Li batteries.

Article Details

Volume / Issue Vol. 17, Issue 1
Published January 08, 2026
ISSN 2041-1723
Publisher Nature Portfolio

Journal Info

Nature Communications

Nature Portfolio

ISSN: 2041-1723 Open Access Life Sciences

Authors (24)

L

Lv Hu

Hefei National Research Center for Physical Sciences at the Microscale, Department of Materials Science and Engineering

Y

Yaolong He

D

Dong Wang

W

Wanxia Li

State Key Laboratory of Precision and Intelligent Chemistry

J

Jingming Yao

Clean Nano Energy Center, State Key Laboratory of Metastable Materials Science and Technology

X

Xiaolong Zhang

State Key Laboratory of Precision and Intelligent Chemistry, Hefei National Research Center for Physical Sciences at the Microscale, School of Chemistry and Materials Science

J

Jinfeng Zhu

Key Laboratory of Artificial Structures and Quantum Control, School of Physics and Astronomy

H

Huaican Chen

W

Wen Yin

Y

Yanru Wang

K

Kejun Yan

Shenzhen Key Laboratory of Advanced Energy Storage, Department of Mechanical and Energy Engineering

J

Jinzhu Wang

Hefei National Research Center for Physical Sciences at the Microscale, Department of Materials Science and Engineering

H

Hui Li

F

Fang Chen

Hefei National Research Center for Physical Sciences at the Microscale, Department of Materials Science and Engineering

Y

Yating Liu

The State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science

J

Junqi Lai

Q

Qi Chen

J

Jie Ma

S

Shuhong Jiao

State Key Laboratory of Precision and Intelligent Chemistry

G

Guorui Wang

S

Siqi Shi

L

Liwei Chen

School of Chemistry and Chemical, In situ Center for Physical Science

J

Jianyu Huang

Clean Nano Energy Center, State Key Laboratory of Metastable Materials Science and Technology

C

Cheng Ma