Maximizing energy utilization and lithium leaching efficiency via sequential electrochemical dual-oxidation and soaking-relaxation

W Weixu Zhong (Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering) X Xiaosong Gu X Xuezhen Feng S Shengyao Jin (Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering) Y Yangzi Shangguan (Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering) H Hao Fan (Department of Medicine, The University of Chicago, Chicago, IL, USA.) W Wenhan Cheng J JiaXiang Liang (Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering) J Jian Hu Y Yufei Bai (Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering) H Hong Chen (State Key Laboratory of Polymer Science and Technology, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, No.5625, Renmin Street, Changchun, Jilin 130022, P. R. China)

Abstract

Abstract Given the escalating global demand for lithium resources, optimizing electric energy consumption in the electrochemical dual-oxidation (EDO) process, which includes both electrode oxidation and electrocatalytic oxidation, for lithium leaching from spent lithium-ion cathodes, is imperative. Herein, we propose an energy-effective two-stage continuous oxidation method for lithium leaching from various composition spent ternary lithium-ion batteries (NCM) cathodes. Coupling EDO (stage I) with soaking relaxation (stage II) enables both commercial and spent LiNi 1/3 Co 1/3 Mn 1/3 O 2 (NCM111) cathodes to achieve optimal electric energy efficiencies, with lithium leaching efficiencies of 99.87% and 98.12%, respectively. A comprehensive mechanism study reveals that the EDO not only drives lithium leaching from NCM111 lattice at stage I, but also effectively induces the transformation of lattice oxygen (O 2- ) into oxidized lattice oxygen (O n- , n < 2), thus driving the continuous lithium leaching at stage II with 49.78% reduction in electric energy consumption. This work unravels the electrical energy profile and structural dynamics during the EDO lithium leaching process, which paves the way for implementing the EDO method for the industrial sustainable recovery of critical metals.

Article Details

Volume / Issue Vol. 17, Issue 1
Published February 25, 2026
ISSN 2041-1723
Publisher Nature Portfolio

Journal Info

Nature Communications

Nature Portfolio

ISSN: 2041-1723 Open Access Life Sciences

Authors (11)

W

Weixu Zhong

Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering

X

Xiaosong Gu

X

Xuezhen Feng

S

Shengyao Jin

Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering

Y

Yangzi Shangguan

Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering

H

Hao Fan

Department of Medicine, The University of Chicago, Chicago, IL, USA.

W

Wenhan Cheng

J

JiaXiang Liang

Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering

J

Jian Hu

Y

Yufei Bai

Shenzhen Key Laboratory of Interfacial Science and Engineering of Materials, State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control, Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution Control, SUSTech Energy Institute for Carbon Neutrality, State Key Laboratory of Soil Pollution Control and Safety, School of Environmental Science and Engineering

H

Hong Chen

State Key Laboratory of Polymer Science and Technology, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, No.5625, Renmin Street, Changchun, Jilin 130022, P. R. China