Lowering Toxicity of Solvent in Organic Solar Cells Manufacturing for 20% Efficiency

R Rui Zeng (School of Chemistry and Chemical Engineering, Frontiers Science Center for Transformative Molecules, Shanghai Key Lab of Electrical Insulation & Thermal Aging) F Fei Han W Wenkai Zhong M Ming Zhang S Senke Tan (School of Chemistry and Chemical Engineering, Frontiers Science Center for Transformative Molecules, Shanghai Key Lab of Electrical Insulation & Thermal Aging) Y Yi Lin J Jiawei Deng G Guanqing Zhou (School of Chemistry and Chemical Engineering Frontiers Science Center for Transformative Molecules Shanghai Key Laboratory of Electrical Insulation and Thermal Aging Shanghai Jiao Tong University Shanghai 200240 China) L Lixuan Kan (School of Chemistry and Chemical Engineering) L Lei Zhu X Xingyu Gao J Jinge Zhu (College of Biological and Chemical Engineering) W Wutong Zhao (School of Chemistry and Chemical Engineering Frontiers Science Center for Transformative Molecules Shanghai Key Laboratory of Electrical Insulation and Thermal Aging Shanghai Jiao Tong University Shanghai 200240 China) S Shengjie Xu X Xiaonan Xue (Shanghai OPV Solar New Energy Technology Co., Ltd Shanghai 201210 China) B Bonan Hao (School of Chemistry and Chemical Engineering Frontiers Science Center for Transformative Molecules Shanghai Key Laboratory of Electrical Insulation and Thermal Aging Shanghai Jiao Tong University Shanghai 200240 China) Z Zichun Zhou (School of Chemistry and Chemical Engineering Frontiers Science Center for Transformative Molecules Shanghai Key Laboratory of Electrical Insulation and Thermal Aging Shanghai Jiao Tong University Shanghai 200240 China) X Xuefei Wu C Cheng Wang Z Zachary Fink (Polymer Science and Engineering Department, University of Massachusetts) Z Zheng Tang (Henan Key Laboratory of Polyoxometalate Chemistry, College of Chemistry and Molecular Sciences) H Hao Jing T Thomas P. Russell (Polymer Science & Engineering Department, Conte Center for Polymer Research) Y Yongming Zhang (Department of Pharmacology and Chemical Biology, Institute of Molecular Medicine, Collaborative Innovation Center for Clinical and Translational Science by Chinese Ministry of Education & Shanghai) F Feng Liu

Abstract

Abstract Thin film organic photovoltaics (OPVs) aim to harness solar energy environmentally friendly, highly efficient, and cost‐effective means, thereby offering a sustainable solution for energy production and ecological preservation. Efforts are undertook to optimize engineering preparation technology for OPV devices and mini‐modules, through the development of low‐ecological‐impact solvent processing method. A newly developed solvent engineering strategy employing environmentally benign o ‐xylene (OXY) with synergistic dual additives (DIM and DIB) achieved an optimal power conversion efficiency (PCE) of 20.0% ( J SC of 26.6 mA cm −2 , V OC of 0.935 V, FF of 80.3%) alongside exceptional stability metrics (82%–1500h). The mini‐module processed with optimized TCE:OXY (1:3 v/v) solvent demonstrated scalable performance reaching 17.6% (18.4 cm 2 ), representing the highest performance achieved in the development safe solvent based OPVs. Suitable microscale patterns contributed to a broader range of receiving angles, enabling more flexible installation geometries for building‐integrated applications.

Article Details

Volume / Issue Vol. 37, Issue 28
Published July 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (25)

R

Rui Zeng

School of Chemistry and Chemical Engineering, Frontiers Science Center for Transformative Molecules, Shanghai Key Lab of Electrical Insulation & Thermal Aging

F

Fei Han

W

Wenkai Zhong

M

Ming Zhang

S

Senke Tan

School of Chemistry and Chemical Engineering, Frontiers Science Center for Transformative Molecules, Shanghai Key Lab of Electrical Insulation & Thermal Aging

Y

Yi Lin

J

Jiawei Deng

G

Guanqing Zhou

School of Chemistry and Chemical Engineering Frontiers Science Center for Transformative Molecules Shanghai Key Laboratory of Electrical Insulation and Thermal Aging Shanghai Jiao Tong University Shanghai 200240 China

L

Lixuan Kan

School of Chemistry and Chemical Engineering

L

Lei Zhu

X

Xingyu Gao

J

Jinge Zhu

College of Biological and Chemical Engineering

W

Wutong Zhao

School of Chemistry and Chemical Engineering Frontiers Science Center for Transformative Molecules Shanghai Key Laboratory of Electrical Insulation and Thermal Aging Shanghai Jiao Tong University Shanghai 200240 China

S

Shengjie Xu

X

Xiaonan Xue

Shanghai OPV Solar New Energy Technology Co., Ltd Shanghai 201210 China

B

Bonan Hao

School of Chemistry and Chemical Engineering Frontiers Science Center for Transformative Molecules Shanghai Key Laboratory of Electrical Insulation and Thermal Aging Shanghai Jiao Tong University Shanghai 200240 China

Z

Zichun Zhou

School of Chemistry and Chemical Engineering Frontiers Science Center for Transformative Molecules Shanghai Key Laboratory of Electrical Insulation and Thermal Aging Shanghai Jiao Tong University Shanghai 200240 China

X

Xuefei Wu

C

Cheng Wang

Z

Zachary Fink

Polymer Science and Engineering Department, University of Massachusetts

Z

Zheng Tang

Henan Key Laboratory of Polyoxometalate Chemistry, College of Chemistry and Molecular Sciences

H

Hao Jing

T

Thomas P. Russell

Polymer Science & Engineering Department, Conte Center for Polymer Research

Y

Yongming Zhang

Department of Pharmacology and Chemical Biology, Institute of Molecular Medicine, Collaborative Innovation Center for Clinical and Translational Science by Chinese Ministry of Education & Shanghai

F

Feng Liu