Green recovery of vanadium from spent vanadium catalyst from sulfuric acid production

A Ashraf A. Shaltout R Rabeia S. F. El-Hallag T Taha M. A. Razek

Abstract

Abstract Research on extracting secondary raw materials from hazardous waste is gaining global importance. Spent catalysts containing heavy metals pose a great threat to environment. A key example is spent catalysts from sulfuric acid production, which contain 4.66% V 2 O 5 . This work aims at recovering vanadium from spent catalyst discharged from sulfuric acid industry. Experiments used four different leaching acids: tartaric acid, oxalic acid, acetic acid, and citric acid. The effects of temperature, reagent concentration, leaching duration, and solid/liquid (S/L) ratio were tested. Under optimal conditions, an impressive 95% of vanadium was recovered through citric acid leaching, with the following parameters (2% S/L ratio, 1 M citric acid, 70 °C, pH, and a leaching duration of 120 min). Results indicated the potential for recovering vanadium pentoxide from spent vanadium catalysts used in the sulfuric acid industry in Egypt.

Article Details

Volume / Issue Vol. 16, Issue 1
Published April 20, 2026
ISSN 2045-2322
Publisher Nature Portfolio

Journal Info

Scientific Reports

Nature Portfolio

ISSN: 2045-2322 Open Access Life Sciences

Authors (3)

A

Ashraf A. Shaltout

R

Rabeia S. F. El-Hallag

T

Taha M. A. Razek