Elucidating the Origin of Intensified Thermal Safety Concerns of Practical Next‐Generation High‐Energy‐Density Li‐Ion Batteries

W Wenbin Tu (State Key Laboratory of Physical Chemistry of Solid Surfaces, Department of Chemistry, College of Chemistry and Chemical Engineering Xiamen University Xiamen P. R. China) J Jinzhi Wang H Haitang Zhang W Wei Li J Junhao Wang (Beijing National Laboratory for Molecular Sciences (BNLMS), College of Chemistry and Molecular Engineering) J Jiyuan Xue (State Key Laboratory of Physical Chemistry of Solid Surfaces, Department of Chemistry, College of Chemistry and Chemical Engineering Xiamen University Xiamen P. R. China) Y Yuan Tian Y Yizhen Huang Y Yuhang Wu Y Yawen Yan (State Key Laboratory of Physical Chemistry of Solid Surfaces, Department of Chemistry, College of Chemistry and Chemical Engineering Xiamen University Xiamen P. R. China) Y Yizhe Chen (Department of Chemistry) Y Yeguo Zou (State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials (iChEM), Department of Chemistry, College of Chemistry and Chemical Engineering) X Xin Sun Y Yu Qiao S Shi‐Gang Sun (State Key Laboratory of Physical Chemistry of Solid Surfaces College of Chemistry and Chemical Engineering Xiamen University Xiamen P. R. China)

Abstract

ABSTRACT High‐specific‐energy battery systems, crucial for powering heavy‐lift unmanned aerial vehicles (UAVs) and electric vertical take‐off and landing (eVTOL) aircraft, are regarded as key enablers for the development of the low‐altitude economy. However, their commercialization remains hindered by significant thermal safety concerns. In this work, using an ultrahigh Ni‐rich layered oxide cathode (Ni accounts for 96%) paired with a mixed Si@C anode as a model system, we systematically investigate real‐time gas evolution behavior and elucidate the underlying mechanisms of gas generation at both cathode/anode electrodes, along with their crosstalk reactions during thermal runaway. The results reveal severe gas emission from the Si@C anode, with H 2 constituting 71.12% (mass ratio) of the total gas released. Meanwhile, the Ni96 cathode releases active oxygen species (O n− /O 2 ) at elevated temperatures (e.g., 220°C), which react with reducing gases generated from the Si@C anode and electrolyte, thereby triggering the onset of thermal runaway. Furthermore, a specially tailored low‐hydrogen (low‐H) electrolyte is employed to effectively suppress H 2 evolution, thereby enhancing the safety of high specific energy battery systems. These insights into gas evolution mechanisms provide a foundation for the targeted design of battery materials and the formulation of practical safety strategies for the low‐altitude sector.

Article Details

Volume / Issue Vol. 1, Issue 1
Published July 21, 2026
ISSN 1433-7851
Publisher Wiley

Journal Info

Angewandte Chemie International Edition

Wiley

ISSN: 1433-7851 Physical Sciences

Authors (15)

W

Wenbin Tu

State Key Laboratory of Physical Chemistry of Solid Surfaces, Department of Chemistry, College of Chemistry and Chemical Engineering Xiamen University Xiamen P. R. China

J

Jinzhi Wang

H

Haitang Zhang

W

Wei Li

J

Junhao Wang

Beijing National Laboratory for Molecular Sciences (BNLMS), College of Chemistry and Molecular Engineering

J

Jiyuan Xue

State Key Laboratory of Physical Chemistry of Solid Surfaces, Department of Chemistry, College of Chemistry and Chemical Engineering Xiamen University Xiamen P. R. China

Y

Yuan Tian

Y

Yizhen Huang

Y

Yuhang Wu

Y

Yawen Yan

State Key Laboratory of Physical Chemistry of Solid Surfaces, Department of Chemistry, College of Chemistry and Chemical Engineering Xiamen University Xiamen P. R. China

Y

Yizhe Chen

Department of Chemistry

Y

Yeguo Zou

State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials (iChEM), Department of Chemistry, College of Chemistry and Chemical Engineering

X

Xin Sun

Y

Yu Qiao

S

Shi‐Gang Sun

State Key Laboratory of Physical Chemistry of Solid Surfaces College of Chemistry and Chemical Engineering Xiamen University Xiamen P. R. China