Electrothermal Coupling Enables Defect‐Targeted Topological Repair for Rapid Graphite Upcycling

S Shen Wang N Na Li Y Yangyang Liu (State Key Laboratory for Mechanical Behavior of Materials, School of Instrument Science and Technology) Z ZhiJie Zhang S Sen Dang (School of Chemistry Engineering Research Center of Energy Storage Materials and Devices Ministry of Education National Innovation Platform (Center) for Industry‐Education Integration of Energy Storage Technology State Key Laboratory of Electrical Insulation and Power Equipment Engineering Research Center of Energy Storage Material and Chemistry Universities of Shaanxi Province Xi'an Jiaotong University Xi'an China) H Hongyang Zhao (Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry) B Bo Wen (School of Physics and Electronics) X Xiaolong Lv L Limin Liu (National Synchrotron Radiation Laboratory) C Chenzhaosha Li (School of Chemistry Engineering Research Center of Energy Storage Materials and Devices Ministry of Education National Innovation Platform (Center) For Industry‐Education Integration of Energy Storage Technology State Key Laboratory of Electrical Insulation and Power Equipment Engineering Research Center of Energy Storage Material and Chemistry Universities of Shaanxi Province Xi'an Jiaotong University Xi'an China) L Lanya Zhao (School of Chemistry Engineering Research Center of Energy Storage Materials and Devices Ministry of Education National Innovation Platform (Center) for Industry‐Education Integration of Energy Storage Technology State Key Laboratory of Electrical Insulation and Power Equipment Engineering Research Center of Energy Storage Material and Chemistry Universities of Shaanxi Province Xi'an Jiaotong University Xi'an China) H Hu Wu K Kai Xi (Xi’an Key Laboratory of Sustainable Energy Materials Chemistry, Department of Applied Chemistry, School of Chemistry) S Shujiang Ding (Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry) G Guorui Yang (School of Chemistry Engineering Research Center of Energy Storage Materials and Devices Ministry of Education National Innovation Platform (Center) for Industry‐Education Integration of Energy Storage Technology State Key Laboratory of Electrical Insulation and Power Equipment Engineering Research Center of Energy Storage Material and Chemistry Universities of Shaanxi Province Xi'an Jiaotong University Xi'an China)

Abstract

ABSTRACT Spent graphite (SG) from end‐of‐life lithium‐ion batteries suffers from persistent structural disorder, yet the defect chemistry governing its regeneration remains poorly understood. Here, we identify carbon vacancies and quasi‐sp 3 topological defects as the dominant degradation motifs and leverage this insight to devise a defect‐targeted regeneration strategy. Under electrothermal coupling enabled by flash Joule heating in a CoCl 2 molten‐salt medium, cobalt species are selectively directed to defect sites, where strong Co‐defect interactions reduce the energy barrier for topological reconstruction. The resulting Co‐induced charge redistribution activates quasi‐sp 3 ‐carbon via population of π * antibonding states, while thermally assisted and field‐directed carbon migration promotes its conversion into a more ordered sp 2 ‐rich lattice. Concurrently, residual interphases and impurities are eliminated, lattice stress is relieved, and the cobalt catalyst is efficiently recovered. The regenerated graphite (RG) delivers a capacity of 257 mAh g −1 after 1000 cycles at 1 A g −1 , corresponding to 83% retention relative to the post‐activation capacity, and outperforms commercial graphite under identical conditions. This work establishes a chemically informed route for the rapid upcycling of SG through defect‐selective topological repair.

Article Details

Volume / Issue Vol. 65, Issue 26
Published June 22, 2026
ISSN 1433-7851
Publisher Wiley

Journal Info

Angewandte Chemie International Edition

Wiley

ISSN: 1433-7851 Physical Sciences

Authors (15)

S

Shen Wang

N

Na Li

Y

Yangyang Liu

State Key Laboratory for Mechanical Behavior of Materials, School of Instrument Science and Technology

Z

ZhiJie Zhang

S

Sen Dang

School of Chemistry Engineering Research Center of Energy Storage Materials and Devices Ministry of Education National Innovation Platform (Center) for Industry‐Education Integration of Energy Storage Technology State Key Laboratory of Electrical Insulation and Power Equipment Engineering Research Center of Energy Storage Material and Chemistry Universities of Shaanxi Province Xi'an Jiaotong University Xi'an China

H

Hongyang Zhao

Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry

B

Bo Wen

School of Physics and Electronics

X

Xiaolong Lv

L

Limin Liu

National Synchrotron Radiation Laboratory

C

Chenzhaosha Li

School of Chemistry Engineering Research Center of Energy Storage Materials and Devices Ministry of Education National Innovation Platform (Center) For Industry‐Education Integration of Energy Storage Technology State Key Laboratory of Electrical Insulation and Power Equipment Engineering Research Center of Energy Storage Material and Chemistry Universities of Shaanxi Province Xi'an Jiaotong University Xi'an China

L

Lanya Zhao

School of Chemistry Engineering Research Center of Energy Storage Materials and Devices Ministry of Education National Innovation Platform (Center) for Industry‐Education Integration of Energy Storage Technology State Key Laboratory of Electrical Insulation and Power Equipment Engineering Research Center of Energy Storage Material and Chemistry Universities of Shaanxi Province Xi'an Jiaotong University Xi'an China

H

Hu Wu

K

Kai Xi

Xi’an Key Laboratory of Sustainable Energy Materials Chemistry, Department of Applied Chemistry, School of Chemistry

S

Shujiang Ding

Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, School of Chemistry

G

Guorui Yang

School of Chemistry Engineering Research Center of Energy Storage Materials and Devices Ministry of Education National Innovation Platform (Center) for Industry‐Education Integration of Energy Storage Technology State Key Laboratory of Electrical Insulation and Power Equipment Engineering Research Center of Energy Storage Material and Chemistry Universities of Shaanxi Province Xi'an Jiaotong University Xi'an China