Electroinitiated interfacial healing for external pressure-free solid-state sodium metal batteries

T Tingzhou Yang S Siqi Qin S Shihui Gao X Xiaoen Wang (Dalian Institute of Chemical Physics, Chinese Academy of Sciences) D Dan Luo (Power Battery & Systems Research Center, State Key Laboratory of Catalysis) Y Yu Shi Q Qianyi Ma (Department of Chemical Engineering, Waterloo Institute for Nanotechnology, University of Waterloo, 200 University Avenue West, Waterloo, Ontario N2L 3G1, Canada) X Xinyu Zhang Y Yongguang Zhang (International Institute for Earth System Sciences, Jiangsu Center for Collaborative Innovation in Geographical Information Resource Development and Application, Nanjing University) Z Zhongwei Chen (Power Battery & Systems Research Center, State Key Laboratory of Catalysis)

Abstract

Abstract Solid-state sodium metal batteries with inorganic electrolytes have long been heralded as candidates for post-lithium-ion batteries. However, challenges including interfacial instability and air sensitivity continue to impede their path to commercialization. Here, we propose an interfacial healing strategy for solid-state sodium metal batteries by utilizing an electroinitiated accelerated polymerization process facilitated by charged microdroplets to increase the polymerization rate by 21.4 times. We show that the charge-driven electrowetting enables efficient coating layers at interfaces, which impart prolonged air stability and preferentially fill voids and cracks, further constructing stable interfaces with improved compatibility and preventing dendrite-induced crack propagation. A higher critical current density of 6.8 mA cm −2 is achieved, and assembled cells exhibit prolonged cycling life at 1.0 C over 1000 cycles. In particular, the electroinitiated accelerated polymerization-assisted interfacial healing strategy enables Ah-level pouch cells to undergo stable long-term cycling without any clamping force, demonstrating the capabilities of solid-state batteries in practical applications.

Article Details

Volume / Issue Vol. 16, Issue 1
Published October 30, 2025
ISSN 2041-1723
Publisher Nature Portfolio

Journal Info

Nature Communications

Nature Portfolio

ISSN: 2041-1723 Open Access Life Sciences

Authors (10)

T

Tingzhou Yang

S

Siqi Qin

S

Shihui Gao

X

Xiaoen Wang

Dalian Institute of Chemical Physics, Chinese Academy of Sciences

D

Dan Luo

Power Battery & Systems Research Center, State Key Laboratory of Catalysis

Y

Yu Shi

Q

Qianyi Ma

Department of Chemical Engineering, Waterloo Institute for Nanotechnology, University of Waterloo, 200 University Avenue West, Waterloo, Ontario N2L 3G1, Canada

X

Xinyu Zhang

Y

Yongguang Zhang

International Institute for Earth System Sciences, Jiangsu Center for Collaborative Innovation in Geographical Information Resource Development and Application, Nanjing University

Z

Zhongwei Chen

Power Battery & Systems Research Center, State Key Laboratory of Catalysis