Effects of Interfacial Adhesion on Lithium Plating Location in Solid‐State Batteries with Carbon Interlayers

D Daniel W. Liao (Department of Mechanical Engineering) D Davy Zeng (Department of Materials Science and Engineering) M Muzamil Mulla (Department of Mechanical Engineering University of Michigan Ann Arbor MI 48109 USA) A Ali Madanchi (Department of Mechanical Engineering University of Michigan Ann Arbor MI 48109 USA) H Hiroki Kawakami (Nissan Research Center, Nissan Motor Co., Ltd.) Y Yuichi Aihara (Nissan Research Center, Nissan Motor Co., Ltd.) K Koichiro Aotani (Nissan Research Center, Nissan Motor Co., Ltd.) M M. D. Thouless N Neil P. Dasgupta (Department of Mechanical Engineering)

Abstract

AbstractCarbon interlayers have been implemented in “anode‐free” solid‐state batteries to improve the uniformity and reversibility of lithium deposition by controlling the location of Li plating. However, there remains a lack of fundamental understanding of the detailed role of how these interlayers function during in situ Li formation. In this study, the relationships between the interfacial adhesion of the carbon interlayer to the solid electrolyte and the location of Li plating are investigated. By varying the lamination pressure used during manufacturing, the ability to systematically tune the resulting interfacial adhesion is demonstrated. Mechanical peel tests are performed, and a 4‐fold increase in interfacial toughness is measured as the lamination pressure increases from 100 to 400 MPa. Post‐mortem electron microscopy revealed that the location of Li plating with respect to the carbon interlayer transitions from the interface with the solid electrolyte to the current collector above a threshold interfacial toughness, which is consistent when the interlayer material is changed from amorphous to hard carbon. These findings highlight the role of electro‐chemo‐mechanical relationships in systematically controlling Li deposition in solid‐state batteries when interlayers are present.

Article Details

Volume / Issue Vol. 37, Issue 29
Published July 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (9)

D

Daniel W. Liao

Department of Mechanical Engineering

D

Davy Zeng

Department of Materials Science and Engineering

M

Muzamil Mulla

Department of Mechanical Engineering University of Michigan Ann Arbor MI 48109 USA

A

Ali Madanchi

Department of Mechanical Engineering University of Michigan Ann Arbor MI 48109 USA

H

Hiroki Kawakami

Nissan Research Center, Nissan Motor Co., Ltd.

Y

Yuichi Aihara

Nissan Research Center, Nissan Motor Co., Ltd.

K

Koichiro Aotani

Nissan Research Center, Nissan Motor Co., Ltd.

M

M. D. Thouless

N

Neil P. Dasgupta

Department of Mechanical Engineering