Direct Recycling of Spent LiFePO <sub>4</sub> Cathodes Through Photocatalytic Correction of Anti‐Site Defects

X Xiaowei Lv (Laboratory of Advanced Materials, Shanghai Key Lab of Molecular Catalysis and Innovative Materials, Department of Materials Science, Academy for Engineering & Technology) J Jiao Lin (Aiiso Yufeng Li Family Department of Chemical and Nano Engineering University of California San Diego La Jolla California USA) X Xuan Sun Q Qingrong Huang X Xiaodong Zhang (Hefei National Research Center for Physical Sciences at the Microscale) T TianYang Yu (Beijing Key Laboratory of Environmental Science and Engineering School of Materials Science and Engineering Beijing Institute of Technology Beijing 100081 China) E ErSha Fan (Beijing Key Laboratory of Environmental Science and Engineering School of Materials Science and Engineering Beijing Institute of Technology Beijing 100081 China) Y Yusheng Ye (Beijing Key Laboratory of Environmental Science and Engineering, School of Materials Science and Engineering) R Renjie Chen (Beijing Key Laboratory of Environmental Science and Engineering, School of Materials Science and Engineering) F Feng Wu (Beijing Key Laboratory of Environmental Science and Engineering, School of Materials Science and Engineering) L Li Li

Abstract

Abstract Fe‐Li (Fe Li) anti‐site defects, commonly observed in degraded LiFePO 4 cathodes, impede Li + mobility and disrupt the electronic pathways, leading to significant performance degradation in LFP. However, addressing Fe Li anti‐site defects to achieve direct recycling of LFP remains challenging due to Fe high migration energy barriers and the lattice distortions they induce. Here, a feasible strategy is proposed for LFP regeneration by utilizing photocatalysis to reduce the Fe migration barrier. This approach facilitates repositioning disordered Fe atoms to their designated octahedral sites while simultaneously enabling Li + diffusion into the LFP lattice, thus restoring capacity and ensuring cycling stability. The mechanism of the photocatalysis regeneration strategy is comprehensively analyzed through a combination of theoretical calculations, in‐depth atomic characterization techniques, and electrochemical evaluations. Notably, this strategy is adaptable to varying levels of Fe Li anti‐site defects in spent LFP. Furthermore, life cycle analysis highlights the substantial environmental and economic benefits of this advanced strategy, making it a promising solution for sustainable lithium‐ion battery recycling.

Article Details

Volume / Issue Vol. 37, Issue 26
Published July 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (11)

X

Xiaowei Lv

Laboratory of Advanced Materials, Shanghai Key Lab of Molecular Catalysis and Innovative Materials, Department of Materials Science, Academy for Engineering & Technology

J

Jiao Lin

Aiiso Yufeng Li Family Department of Chemical and Nano Engineering University of California San Diego La Jolla California USA

X

Xuan Sun

Q

Qingrong Huang

X

Xiaodong Zhang

Hefei National Research Center for Physical Sciences at the Microscale

T

TianYang Yu

Beijing Key Laboratory of Environmental Science and Engineering School of Materials Science and Engineering Beijing Institute of Technology Beijing 100081 China

E

ErSha Fan

Beijing Key Laboratory of Environmental Science and Engineering School of Materials Science and Engineering Beijing Institute of Technology Beijing 100081 China

Y

Yusheng Ye

Beijing Key Laboratory of Environmental Science and Engineering, School of Materials Science and Engineering

R

Renjie Chen

Beijing Key Laboratory of Environmental Science and Engineering, School of Materials Science and Engineering

F

Feng Wu

Beijing Key Laboratory of Environmental Science and Engineering, School of Materials Science and Engineering

L

Li Li