Deterministic wet etching of aspheric fiber microlenses with tunable conic geometry for tailored optical functionality

Abstract

Abstract Efficient coupling between guided optical fiber modes and radiated fields in the surrounding medium remains a fundamental limitation across photonics, sensing, and biophotonics. Micro-lensed fibers offer a promising solution, yet scalable fabrication with predictable geometry and deterministic optical performance has remained elusive. Here, we introduce laser-controlled wet-chemical etching (LCWCE), a single-parameter strategy that directly sculpts micro-lenses, from hyperbolic to parabolic and prolate elliptical profiles, on standard optical fibers. Local laser illumination establishes an axially confined etching-rate gradient, enabling sub-micrometer control of curvature and working distance independent of fiber type or internal structure. A physics-separated multiphysics framework combining wave optics, heat-transfer, and temperature-dependent etching kinetics captures the observed geometry evolution and validates the underlying mechanism. LCWCE enables milliwatt-scale, minimal-power fiber-based optical trapping, as well as minimally invasive in vivo dendritic detection and single-cell neural interrogation beyond 1.5 mm depth in live brains, transforming ubiquitous optical fibers into scalable, high-performance photonic probes.