Ciltacabtagene autoleucel out-of-specification manufacturing outcomes improve with earlier lines of therapy

R Robert Bowden (1Janssen Research and Development, Spring House, United States) J Juan Araque (2Johnson & Johnson Innovative Medicine, New Brunswick, United States) G Gourav Choudhary (2Johnson & Johnson Innovative Medicine, New Brunswick, United States) L Lisa Kallenbach (2Johnson & Johnson Innovative Medicine, New Brunswick, United States) V Victoria Alegria (3Janssen Scientific Affairs, Horsham, United States) O Octavio Costa (4Legend Biotech USA Inc., Somerset, United States) M Matthew Perciavalle (4Legend Biotech USA Inc., Somerset, United States) J James Salmon (4Legend Biotech USA Inc., Somerset, United States) J Jay Kang (4Legend Biotech USA Inc., Somerset, United States) M Michael Mondon (4Legend Biotech USA Inc., Somerset, United States) J Jill Vanak (From Tel Aviv Sourasky Medical Center (Y.C.C., I.A.), and the Faculty of Medical and Health Sciences, Tel Aviv University (Y.C.C., H.M., I.A.), Tel Aviv, Chaim Sheba Medical Center, Ramat Gan (H.M.), and Hadassah Hebrew University Medical Center, Jerusalem (M.G.) — all in Israel; McGill University and McGill University Health Centre, Montreal (M.S.), and Alberta Health Services, Edmonton (M.P.C.) — all in Canada; Samsung Medical Center, Sungkyunkwan University School of Medicine (K.K.), Seoul St. Mary’s Hospital, Catholic University of Korea (C.-K.M.), and Seoul National University College of Medicine (S.-S.Y.) — all in Seoul, South Korea; Hospital Universitario Marqués de Valdecilla, Instituto de Investigación Sanitaria Valdecilla, Universidad de Cantabria, Santander (E.M.O.), Cancer Center Clínica Universidad de Navarra, Center for Applied Medical Research, Pamplona (P.R.-O.), Institut Català d’Oncologia, Josep Carreras Leukemia Research Institute, and the Hospital Germans Trias i Pujol, Barcelona (A.O.)...) D Daniel Ciccone (2Johnson & Johnson Innovative Medicine, New Brunswick, United States) P Peter Millili (2Johnson & Johnson Innovative Medicine, New Brunswick, United States) M Monica Onorata (2Johnson & Johnson Innovative Medicine, New Brunswick, United States) H Hannelore Van Eeckhoutte (2Johnson & Johnson Innovative Medicine, New Brunswick, United States) V Vicki Plaks (Johnson & Johnson, Spring House, PA) M Maximillian Merz (5Memorial Sloan Kettering Cancer Center, New York, United States)

Abstract

Abstract Introduction: Ciltacabtagene autoleucel (cilta-cel) is a B-cell maturation antigen–directed chimeric antigen receptor-T cell therapy approved in the United States and European Union for adults with lenalidomide-refractory multiple myeloma as early as first relapse. Cilta-cel is manufactured using autologous T cells, which results in variability in the initial starting material and subsequent manufactured product, including drug products that do not meet health authority specifications (referred to as out-of-specification [OOS]). Quality attributes of T cells obtained from each patient (via apheresis) are the predominant contributors to OOS manufacturing outcomes (Baguet et al. Blood Adv. 2024;8:337-342). Moreover, manufacturing of in-specification drug products is associated with the enrichment of naive and central memory T-cell subpopulations, which are more abundant in material collected from patients with relatively fewer prior lines of therapy (pLOTs; Ayala et al. J Exp Med. 2024;221:e20230903). This study examined cilta-cel manufacturing outcomes across multiple pLOTs. Methods: Commercial cilta-cel manufacturing data were analyzed to identify determinants of manufacturing outcomes, define biomarkers predictive of manufacturing success (defined as in Sanoyan et al. BMC Cancer. 2023;23:345), and assess results following OOS-driven remanufacturing or recollection. Results: Rates of first-time manufacturing success significantly improved when using T cells from patients with fewer pLOTs (93% with ≥1 pLOT to 89% with ≥4 pLOTs; N=~3000). CD3+ cell recovery at the initiation of manufacturing was less favorable in patients with ≥4 versus fewer pLOTs. Furthermore, the initial cellular CD4:CD8 ratio improved by 54% with fewer pLOTs (average CD4:CD8 ratio, 1.0 with 1 pLOT vs 0.65 with ≥4 pLOTs); these data also suggest that CD4:CD8 ratio >0.5 may contribute to better in-specification, first-time manufacturing outcomes. Recovery of viable cells before lentiviral vector transduction and cumulative population doubling level of cells improved (up to 7%) with relatively fewer pLOTs (P<0.05 for both). Markers of metabolic activity, including glucose consumption and lactate production, were also significantly improved with fewer pLOTs (average improvement of 10% for material from patients with 1 pLOT versus more pLOTs). Across cilta-cel OOS outcomes from all pLOTs (n=317), 63% were released through an expanded access program without remanufacturing. Of the remaining 37%, 8.6% were canceled. An additional 28.6% (n=90) underwent remanufacturing, 60% (n=54) resulted in OOS or cancellation, and 40% (n=36) resulted in within-specification outcomes. Notably, material from patients with ≥4 pLOTs undergoing remanufacturing resulted in the same or additional OOS results or cancellations as the first manufacturing OOS outcome (67% of attempts [n=36]). Remanufacturing from recollection of new apheresis material was requested in 14% of initial OOS cases as a result of insufficient remaining material or because of concerns about the effects of prior therapies, suggesting long-lasting impact of prior treatments and/or disease characteristics. Remanufacturing attempts using new apheresis material (n=45) resulted in similar or worse outcomes in 31% of cases, and 20% of cases resulted in cancellation of the order. Furthermore, cancellation and OOS outcome rates for remanufacturing with ≥4 pLOTs were 39.5% and 35.5%, respectively (n=29). Overall, the manufacturing success rate improved to 99% when using cells from patients with ≥1 pLOT (6.5% received an OOS product) compared with 97% for ≥4 pLOTs (9.2% received an OOS product). Conclusions: Rates of first and overall manufacturing success were higher when using cells collected from patients with ≥1 versus ≥4 pLOTs. T-cell attributes associated with manufacturing outcomes were also improved in starting material collected from patients with ≥1 versus ≥4 pLOTs. Remanufacture of product often results in additional OOS outcomes, which may further delay patient treatment.

Article Details

Journal Blood
Volume / Issue Vol. 146, Issue Supplement 1
Published November 03, 2025
Pages 2411-2411
ISSN 0006-4971
Publisher Elsevier BV

Journal Info

Blood

Elsevier BV

ISSN: 0006-4971 Health Sciences

Authors (17)

R

Robert Bowden

1Janssen Research and Development, Spring House, United States

J

Juan Araque

2Johnson & Johnson Innovative Medicine, New Brunswick, United States

G

Gourav Choudhary

2Johnson & Johnson Innovative Medicine, New Brunswick, United States

L

Lisa Kallenbach

2Johnson & Johnson Innovative Medicine, New Brunswick, United States

V

Victoria Alegria

3Janssen Scientific Affairs, Horsham, United States

O

Octavio Costa

4Legend Biotech USA Inc., Somerset, United States

M

Matthew Perciavalle

4Legend Biotech USA Inc., Somerset, United States

J

James Salmon

4Legend Biotech USA Inc., Somerset, United States

J

Jay Kang

4Legend Biotech USA Inc., Somerset, United States

M

Michael Mondon

4Legend Biotech USA Inc., Somerset, United States

J

Jill Vanak

From Tel Aviv Sourasky Medical Center (Y.C.C., I.A.), and the Faculty of Medical and Health Sciences, Tel Aviv University (Y.C.C., H.M., I.A.), Tel Aviv, Chaim Sheba Medical Center, Ramat Gan (H.M.), and Hadassah Hebrew University Medical Center, Jerusalem (M.G.) — all in Israel; McGill University and McGill University Health Centre, Montreal (M.S.), and Alberta Health Services, Edmonton (M.P.C.) — all in Canada; Samsung Medical Center, Sungkyunkwan University School of Medicine (K.K.), Seoul St. Mary’s Hospital, Catholic University of Korea (C.-K.M.), and Seoul National University College of Medicine (S.-S.Y.) — all in Seoul, South Korea; Hospital Universitario Marqués de Valdecilla, Instituto de Investigación Sanitaria Valdecilla, Universidad de Cantabria, Santander (E.M.O.), Cancer Center Clínica Universidad de Navarra, Center for Applied Medical Research, Pamplona (P.R.-O.), Institut Català d’Oncologia, Josep Carreras Leukemia Research Institute, and the Hospital Germans Trias i Pujol, Barcelona (A.O.)...

D

Daniel Ciccone

2Johnson & Johnson Innovative Medicine, New Brunswick, United States

P

Peter Millili

2Johnson & Johnson Innovative Medicine, New Brunswick, United States

M

Monica Onorata

2Johnson & Johnson Innovative Medicine, New Brunswick, United States

H

Hannelore Van Eeckhoutte

2Johnson & Johnson Innovative Medicine, New Brunswick, United States

V

Vicki Plaks

Johnson & Johnson, Spring House, PA

M

Maximillian Merz

5Memorial Sloan Kettering Cancer Center, New York, United States