Bioactive Glass Microscaffolds Fabricated by Two‐Photon Lithography

L Leonhard Hambitzer (Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK) University of Freiburg 79110 Freiburg Germany) J Jan Mathis Hornbostel (Institute of Cell Biology and Biophysics Department of Cell Biology University of Hannover Herrenhäuser Straße 2 30419 Hannover Germany) L Louise Roolfs (Institute of Cell Biology and Biophysics Department of Cell Biology University of Hannover Herrenhäuser Straße 2 30419 Hannover Germany) R Richard Prediger (Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK) University of Freiburg 79110 Freiburg Germany) S Sebastian Kluck (Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK) University of Freiburg 79110 Freiburg Germany) K Kai Zheng C Cornelia Lee‐Thedieck (Institute of Cell Biology and Biophysics Department of Cell Biology University of Hannover Herrenhäuser Straße 2 30419 Hannover Germany) F Frederik Kotz‐Helmer (Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK) University of Freiburg 79110 Freiburg Germany)

Abstract

AbstractPorous scaffolds made of bioactive glass (BG) are of great interest for tissue engineering as they can bond to bone rapidly and promote new bone formation. Pores and channels between 100 and 500 µm provide space for cell intrusion and nutrient supply, facilitating bone ingrowth and vascularization. Furthermore, smaller pores and structural features of a few microns in size influence cell behavior, such as adhesion and osteogenic differentiation. Additive manufacturing (AM) is well suited to fabricate such geometries. However, microstructuring BG is demanding and common AM techniques are unable to achieve features below 100 µm. In this work, two‐photon lithography (TPL) is used for the first time to structure BG with single‐micron features. A composite containing BG nanoparticles is structured using TPL and thermally processed to receive glass scaffolds. The glass used in this study demonstrates in vitro bioactivity in simulated body fluid (SBF) and cytocompatibility toward human mesenchymal stromal cells (MSCs), making it a suitable material for tissue engineering. This process will open a toolbox for a variety of existing BG particles to be shaped with features as small as 6 µm and will broaden the understanding of the influence of scaffold design on cell behavior.

Article Details

Volume / Issue Vol. 37, Issue 29
Published July 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (8)

L

Leonhard Hambitzer

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK) University of Freiburg 79110 Freiburg Germany

J

Jan Mathis Hornbostel

Institute of Cell Biology and Biophysics Department of Cell Biology University of Hannover Herrenhäuser Straße 2 30419 Hannover Germany

L

Louise Roolfs

Institute of Cell Biology and Biophysics Department of Cell Biology University of Hannover Herrenhäuser Straße 2 30419 Hannover Germany

R

Richard Prediger

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK) University of Freiburg 79110 Freiburg Germany

S

Sebastian Kluck

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK) University of Freiburg 79110 Freiburg Germany

K

Kai Zheng

C

Cornelia Lee‐Thedieck

Institute of Cell Biology and Biophysics Department of Cell Biology University of Hannover Herrenhäuser Straße 2 30419 Hannover Germany

F

Frederik Kotz‐Helmer

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK) University of Freiburg 79110 Freiburg Germany