Ammonium Salts as Curing Agents to Obtain Ionic Epoxy Resins With a Thermoplastic‐to‐Thermoset Transition

I Izabela Kurowska (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) L Leire Unanue (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) I Itxaso Calafel (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) D Dorleta Otaegui (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) J Jorge L. Olmedo‐Martínez (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) L Lourdes Irusta (POLYMAT and Department of Polymers and Advanced Materials: Physics, Chemistry and Technology, Faculty of Chemistry, University of the Basque Country UPV/EHU, Paseo Manuel de Lardizábal, 3, 20018 Donostia-San Sebastián, Spain) D Daniel Vinagre (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) N Nora Aranburu (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) N Nerea Casado (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) I Ibon Odriozola (POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain) D David Mecerreyes (POLYMAT, University of the Basque Country UPV/EHU, Avenida Tolosa 72, Donostia-San Sebastian 20018, Spain)

Abstract

Abstract A new class of epoxy thermosets is presented, prepared using ammonium salts as hardeners, enabling the direct formulation of networks with ionic functionality from simple, industrially available building blocks. The curing process occurs in two distinct thermal stages: the formation of a fusible thermoplastic‐like intermediate, followed by crosslinking into an infusible thermoset. This intermediate behavior is highly unusual in epoxy systems and allows the material to be processed using methods typically applied to thermoplastics, such as extrusion. The practical relevance of this system is demonstrated through the fabrication of enduring prepregs that can be shaped and handled as thermoplastics during processing, but form crosslinked thermosets upon curing. Finally, the cured matrix can be chemically solubilized in aqueous nitric acid under relatively mild conditions, allowing efficient recycling of intact carbon fibers. This work introduces a scalable platform for functional epoxy networks with broad processing and application potential.

Article Details

Volume / Issue Vol. 1, Issue 1
Published November 22, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (11)

I

Izabela Kurowska

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

L

Leire Unanue

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

I

Itxaso Calafel

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

D

Dorleta Otaegui

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

J

Jorge L. Olmedo‐Martínez

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

L

Lourdes Irusta

POLYMAT and Department of Polymers and Advanced Materials: Physics, Chemistry and Technology, Faculty of Chemistry, University of the Basque Country UPV/EHU, Paseo Manuel de Lardizábal, 3, 20018 Donostia-San Sebastián, Spain

D

Daniel Vinagre

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

N

Nora Aranburu

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

N

Nerea Casado

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

I

Ibon Odriozola

POLYMAT University of the Basque Country UPV‐EHU Donostia‐San Sebastián 20018 Spain

D

David Mecerreyes

POLYMAT, University of the Basque Country UPV/EHU, Avenida Tolosa 72, Donostia-San Sebastian 20018, Spain