Acoustic printing of conductive polymers

E Ethan Trepka (Wu Tsai Neurosciences Institute, Stanford University) L Lauren Cooper (Wu Tsai Neurosciences Institute, Stanford University) K Kenneth Brinson (Wu Tsai Neurosciences Institute, Stanford University) S Samuel Thompson (EaStCHEM School of Chemistry, University of St Andrews, North Haugh, St Andrews KY16 9ST, U.K.) M Marigold Gil Malinao (Wu Tsai Neurosciences Institute, Stanford University) N Nicholas J. Rommelfanger (Wu Tsai Neurosciences Institute, Stanford University) P Polly Fordyce G Guosong Hong (Wu Tsai Neurosciences Institute, Stanford University)

Abstract

Fabricating materials within optically opaque structures, such as biological tissue, is a considerable challenge. Recently, ultrasound-based printing (“sonoprinting”) approaches have emerged as a promising strategy to address this challenge. However, an approach to sonoprint conductive materials has yet to be realized, limiting potential bioelectronic applications. Here, we extend sonoprinting to conductive materials by designing temperature-based and pressure-based methods to polymerize conductive polymers with focused ultrasound (FUS). Our temperature-based approach relies on the acoustic attenuation of the surrounding medium to generate heat under FUS, whereas our pressure-based approach leverages the acoustic vaporization of perfluorohexane double emulsions to trigger polymerization. We demonstrate that both approaches can be used to print the conductive polymer poly(3,4-ethylenedioxythiophene) (PEDOT) through optically opaque hydrogels and biological tissue with high spatial resolution. Taken together, our results establish complementary temperature- and pressure-based methods for sonoprinting conductive polymers, paving the way for future efforts to fabricate bioelectronic interfaces in tissue.

Article Details

Volume / Issue Vol. 122, Issue 48
Published December 02, 2025
ISSN 0027-8424
Publisher National Academy of Sciences

Authors (8)

E

Ethan Trepka

Wu Tsai Neurosciences Institute, Stanford University

L

Lauren Cooper

Wu Tsai Neurosciences Institute, Stanford University

K

Kenneth Brinson

Wu Tsai Neurosciences Institute, Stanford University

S

Samuel Thompson

EaStCHEM School of Chemistry, University of St Andrews, North Haugh, St Andrews KY16 9ST, U.K.

M

Marigold Gil Malinao

Wu Tsai Neurosciences Institute, Stanford University

N

Nicholas J. Rommelfanger

Wu Tsai Neurosciences Institute, Stanford University

P

Polly Fordyce

G

Guosong Hong

Wu Tsai Neurosciences Institute, Stanford University