A triple-defense electrocatalyst for robust seawater oxidation

Z Zixiao Li J Jie Liang (School of Energy and Power Engineering) S Shaohuan Hong Y Yuchun Ren M Min Zhang S Shengjun Sun Z Zhengwei Cai C Chaoxin Yang H Hefeng Wang Y Yongsong Luo S Shanhu Liu (Henan Joint International Research Laboratory of Environmental Pollution Control Materials, Henan Key Laboratory of Polyoxometalate Chemistry, College of Chemistry and Chemical Engineering) Y Yongchao Yao F Feng Gong X Xuping Sun B Bo Tang

Abstract

Abstract While coastal renewable energy-powered seawater electrolysis is highly promising for green H 2 production, the anodic chemical corrosion by aggressive chlorine chemistry and violent bubble release-induced physical damage to anodes are two long-standing issues that lead to inferior stability. Here we pursue integrating triple protection to a monolithic catalyst to concurrently alleviate chlorine chemistry and weaken external forces from bubble escaping/collapsing. The 1 st and 2 nd defenses are a Co-phosphate (Co-Pi) outer layer closely connected to CoP and well-dispersed nanosized γ-MnO 2 in/on Co-Pi, which collectively and preferentially filter out chloride ions approaching the catalytic sites based on their semipermeable natures. The 3 rd defense comes from structural features that specialize in lessening the forces of bubble movements on the catalyst. A cage-shaped array composed of tip-connected nanowires with rough surfaces is verified to possess enhanced mechanical stability by theoretical simulations and experiments. This triple-protected electrocatalyst achieves a 3000-h electrolysis lifespan in real seawater during the ampere-level current density operation, demonstrating a multi-defense electrode design with guiding significance for wide applications.

Article Details

Volume / Issue Vol. 16, Issue 1
Published November 24, 2025
ISSN 2041-1723
Publisher Nature Portfolio

Journal Info

Nature Communications

Nature Portfolio

ISSN: 2041-1723 Open Access Life Sciences

Authors (15)

Z

Zixiao Li

J

Jie Liang

School of Energy and Power Engineering

S

Shaohuan Hong

Y

Yuchun Ren

M

Min Zhang

S

Shengjun Sun

Z

Zhengwei Cai

C

Chaoxin Yang

H

Hefeng Wang

Y

Yongsong Luo

S

Shanhu Liu

Henan Joint International Research Laboratory of Environmental Pollution Control Materials, Henan Key Laboratory of Polyoxometalate Chemistry, College of Chemistry and Chemical Engineering

Y

Yongchao Yao

F

Feng Gong

X

Xuping Sun

B

Bo Tang