A Novel Coating‐Extrusion Method Enabled, High Energy, Power Density, and Scalable Production in Monolithically Integrated Energy Storage Fibers

C Chuang Wang Y Yanfeng Zhang (School of Chemistry, Institute of New Concept Sensors and Molecular Materials (INCSMM), State Key Laboratory of Fluorine & Nitrogen Chemicals, Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, Xi’an Key Laboratory of Sustainable Polymer Materials) M Meng Liao P Pengzhou Li L Longmei Ma (State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry Fudan University Shanghai China) H Haixin Yao (State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry Fudan University Shanghai China) J Jiahe Qu (State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry Fudan University Shanghai China) K Kun Zhang C Chuanfa Li T Tianbing Song (State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry and Laboratory of Advanced Materials Fudan University Shanghai 200438 China) Z Zhe Yang X Xiaocheng Gong H Haibo Jiang C Chengqiang Tang J Jianyou Feng (State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry and Laboratory of Advanced Materials Fudan University Shanghai 200438 China) X Xiangran Cheng (State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices, and Laboratory of Advanced Materials Fudan University Shanghai China) Y Yi Jiang L Lei Ye (Innovative Centre for Flexible Devices (iFLEX), Max Planck-NTU Joint Lab for Artificial Senses, School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, Republic of Singapore) W Wei Li D Dongliang Chao (Laboratory of Advanced Materials, Aqueous Battery Center, College of Smart Materials and Future Energy) H Huisheng Peng B Bingjie Wang

Abstract

AbstractThe rise of wearable electronics demands flexible energy storage solutions like flexible fiber energy storage devices (FESDs), known for their flexibility and portability. However, it remains difficult for existing fabrication methods (typically, finite‐coating, thermal‐drawing, and solution‐extrusion) to simultaneously achieve desirable electrochemical performances and fast production of FESDs. Here, a new scalable coating‐extrusion method is developed, utilizing a novel extruded spinneret with tapered apertures to create dual pressure zones. These attributes reduced porosity, enhanced electrode materials loading, and stabilized the interface between the fiber electrode and gel electrolyte of FESDs, enabling the integration of three functional electrodes for the fabrication of both fiber LMO‐LTP batteries and fiber LMO/LTP‐AC hybrid supercapacitor within a single energy storage device. The resultant multifunctional device achieved a high specific capacity of 89.4 mAh g−1 in battery mode and demonstrated excellent rate performance of 20 C with nearly 50% capacity retention in supercapacitor mode, with a production rate of 6000 km year−1.

Article Details

Volume / Issue Vol. 37, Issue 16
Published April 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (22)

C

Chuang Wang

Y

Yanfeng Zhang

School of Chemistry, Institute of New Concept Sensors and Molecular Materials (INCSMM), State Key Laboratory of Fluorine & Nitrogen Chemicals, Engineering Research Center of Energy Storage Materials and Devices, Ministry of Education, Xi’an Key Laboratory of Sustainable Polymer Materials

M

Meng Liao

P

Pengzhou Li

L

Longmei Ma

State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry Fudan University Shanghai China

H

Haixin Yao

State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry Fudan University Shanghai China

J

Jiahe Qu

State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry Fudan University Shanghai China

K

Kun Zhang

C

Chuanfa Li

T

Tianbing Song

State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry and Laboratory of Advanced Materials Fudan University Shanghai 200438 China

Z

Zhe Yang

X

Xiaocheng Gong

H

Haibo Jiang

C

Chengqiang Tang

J

Jianyou Feng

State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices Department of Chemistry and Laboratory of Advanced Materials Fudan University Shanghai 200438 China

X

Xiangran Cheng

State Key Laboratory of Molecular Engineering of Polymers Department of Macromolecular Science Institute of Fiber Materials and Devices, and Laboratory of Advanced Materials Fudan University Shanghai China

Y

Yi Jiang

L

Lei Ye

Innovative Centre for Flexible Devices (iFLEX), Max Planck-NTU Joint Lab for Artificial Senses, School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, Republic of Singapore

W

Wei Li

D

Dongliang Chao

Laboratory of Advanced Materials, Aqueous Battery Center, College of Smart Materials and Future Energy

H

Huisheng Peng

B

Bingjie Wang